Electrical conductor aligning method

Patent metadata

Field	Value
Publication number	US-10523097-B2
Application number	US-201815903151-A
Country	US
Kind code	B2
Filing date	Feb 23, 2018
Priority date	Jul 12, 2012
Publication date	Dec 31, 2019
Grant date	Dec 31, 2019

Abstract

An electrical conductor aligning device that can, without mutual interference, easily, and in a short period of time, align a plurality of electrical conductors in an annular shape while overlapping in the peripheral direction. The coil element aligning device includes: holding sections, a slide mechanism and a cylinder mechanism. One leg of each coil element is held by the plurality of holding sections, the plurality of coil elements being aligned in an annular shape at a spacing such that there is no overlapping in the peripheral direction, and then the plurality of holding sections being moved inwards in the radial direction by the slide mechanism and the cylinder mechanism, thereby aligning the plurality of coil elements in an annular shape while overlapping in the peripheral direction.

First claim

The invention claimed is:

1. An electrical conductor aligning method of aligning a plurality of electrical conductors in an annular shape while overlapping in a circumferential direction, the method comprising:
an arranging step of arranging the plurality of electrical conductors in an annular shape at an interval so as not to overlap in a circumferential direction, by holding one leg of each of the electrical conductors with a plurality of holding sections; and
an aligning step of aligning the plurality of electrical conductors in an annular shape while overlapping in the circumferential direction, by causing the plurality of electrical conductors arranged in the annular shape to move to an inner side in the radial direction while holding one leg of each of the electrical conductors so as not cause interference between adjacent holding sections.

2. The electrical conductor aligning method according to claim 1 , wherein the plurality of holding sections is arranged so that the positions of adjacent holding sections are alternately displaced in the central axis direction of a ring formed by the plurality of holding sections thereby holding the one leg of each of the electrical conductors so as to be alternately displaced in the central axis direction of the ring.

3. The electrical conductor aligning method according to claim 1 , wherein the plurality of holding sections hold a leg of a coil element by slidably sandwiching a leading end side of each hook part and a projecting part of the plurality of holding sections inbetween, so that the hook part is pushed to spread outwards.

4. The electrical conductor aligning method according to claim 1 , wherein the plurality of holding sections move along a slide rail that extends in the radial direction.

5. The electrical conductor aligning method according to claim 1 , wherein the plurality of electrical conductors is comprised of a first electrical conductor and a second electrical conductor of a different shape from the first electrical conductor, and
wherein the aligning step is performed by respectively holding one leg of the first electrical conductor and one leg of the second electrical conductor utilizing the plurality of holding sections that hold the electrical conductors.

6. The electrical conductor aligning method according to claim 1 ,
wherein the arranging step is performed by inserting legs of the plurality of electrical conductors into the space ensured between the legs and the holding sections to enable insertion of the legs thereto, and then narrowing the space thereby gripping the legs by the holding sections inbetween.

7. The electrical conductor aligning method according to claim 1 ,
wherein the aligning step is performed by pushing the plurality of electrical conductors to an interior of a concave part of the holding sections after the holding sections hold the plurality of electrical conductors.

Assignees

• Honda Motor Co Ltd

Inventors

• Yamada Mitsuhiro
• Matsumoto Yutaka
• Yoshida Toru
• Ohno Kenichi
• Matsuoka Yoshihisa

Classifications

• H02K15/0421 Primary

  and consisting of single conductors, e.g. hairpins · CPC title

• Y10T29/49117

  Conductor or circuit manufacturing · CPC title

• Y10T29/532

  Conductor · CPC title

• H02K15/085 Primary

  by laying conductors into slotted stators · CPC title

• H02K15/04

  of windings prior to their mounting into the machines (insulating windings H02K15/10, H02K15/12) · CPC title