Fuel cell system, fuel cell vehicle and control method of fuel cell system

Patent metadata

Field	Value
Publication number	US-10522853-B2
Application number	US-201514922795-A
Country	US
Kind code	B2
Filing date	Oct 26, 2015
Priority date	Nov 14, 2014
Publication date	Dec 31, 2019
Grant date	Dec 31, 2019

Abstract

A fuel cell system comprises: a fuel cell; a cooling system circuit including a cooling liquid supply path configured to supply a cooling liquid to the fuel cell, a radiator configured to cool down the cooling liquid, a radiator fan, and a cooling liquid pump provided in the cooling liquid supply path to feed the cooling liquid to the fuel cell; a controller; and a speedometer configured to obtain a speed of the fuel cell vehicle, wherein the controller is capable of performing a first cooling control that sets an upper limit value of driving amount of the radiator fan according to the speed of the fuel cell vehicle and regulates a flow rate of the cooling liquid pump or the driving amount of the radiator fan under the upper limit value of the driving amount of the radiator, so as to cool down the fuel cell.

First claim

What is claimed is:

1. A fuel cell system that is mounted on a fuel cell vehicle, the fuel cell system comprising:
a fuel cell;
a cooling system circuit including a cooling liquid supply path that is configured to supply a cooling liquid to the fuel cell, a radiator that is configured to cool down the cooling liquid, a radiator fan, and a cooling liquid pump that is provided in the cooling liquid supply path to feed the cooling liquid to the fuel cell;
a controller; and
a speedometer that is configured to obtain a speed of the fuel cell vehicle, wherein the controller is programmed to:
perform a first cooling control that sets an upper limit value of a driving amount of the radiator fan according to the speed of the fuel cell vehicle and regulates a flow rate of the cooling liquid pump or the driving amount of the radiator fan under the upper limit value of the driving amount of the radiator fan, so as to cool down the fuel cell,

wherein in the first cooling control, the controller is programmed to:
divide a heat release capacity range specified by the flow rate of the cooling liquid pump and the driving amount of the radiator fan into at least two sections, and
change one of the flow rate of the cooling liquid pump and the driving amount of the radiator fan while fixing the other, in order to achieve a heat release value in each of the at least two sections by minimum electric power.

2. The fuel cell system according to claim 1 , wherein in the first cooling control, the controller is programmed to:
calculate a heating value of the fuel cell from an amount of power generation by the fuel cell; and
regulate the flow rate of the cooling liquid pump and the driving amount of the radiator fan under the upper limit value of the driving amount of the radiator fan, such that the heating value is released while minimizing total power consumption of the cooling liquid pump and the radiator fan.

3. The fuel cell system according to claim 2 , wherein when the heating value is not entirely releasable from the cooling system circuit in the first cooling control, the controller is programmed to:
cause a heat quantity corresponding to a difference of subtraction of the heat release value from the heating value to be accumulated in the cooling liquid; and
even after the heating value becomes lower than the heat release value, maintain the flow rate of the cooling liquid pump and the driving amount of the radiator fan until temperature of the cooling liquid decreases to or below a predetermined temperature.

4. The fuel cell system according to claim 3 , wherein when the heat quantity accumulated in the cooling liquid is released in the first cooling control, the controller is programmed to:
set a lower driving amount that is lower than the upper limit value set according to the speed of the fuel cell vehicle; and
maintain the flow rate of the cooling liquid pump and the driving amount of the radiator fan while using the lower driving amount as an upper limit until the temperature of the cooling liquid decreases to or below a predetermined temperature.

5. The fuel cell system according to claim 2 , wherein when the heating value is not entirely releasable from the cooling system circuit in the first cooling control, the controller is programmed to:
cause a heat quantity corresponding to a difference of subtraction of the heat release value from the heating value to be accumulated in the cooling liquid; and
even after the heating value becomes lower than the heat release value, maintain the flow rate of the cooling liquid pump and the driving amount of the radiator fan until the accumulated heat quantity decreases to or below a predetermined value.

6. The fuel cell system according to claim 5 , wherein when the heat quantity accumulated in the cooling liquid is released in the first cooling control, the controller is programmed to:
set a lower driving amount that is lower than the upper limit value set according to the speed of the fuel cell vehicle; and
drive the cooling liquid pump and the radiator fan while using the lower driving amount as an upper limit until the accumulated heat quantity decreases to or below a predetermined value.

7. The fuel cell system according to claim 2 , wherein when the heating value is not entirely releasable in the first cooling control and an accumulated heat quantity by accumulating a difference of subtraction of the heat release value from the heating value in the cooling liquid is higher than a predetermined heat quantity, the controller is programmed to perform a second cooling control in which the controller:
changes the upper limit value of the driving amount of the radiator fan set according to the speed of the fuel cell vehicle to a higher driving amount; and
regulates the flow rate of the cooling liquid pump and the driving amount of the radiator fan while using the higher driving amount as a new upper limit value, so as to cool down the fuel cell.

8. The fuel cell system according to claim 2 , wherein when the heating value is not entirely releasable in the first cooling control and temperature of the cooling liquid is higher than a predetermined temperature, the controller is programmed to perform a second cooling control in which the controller:
changes the upper limit value of the driving amount of the radiator fan set according to the speed of the fuel cell vehicle to a higher driving amount; and
regulates the flow rate of the cooling liquid pump and the driving amount of the radiator fan while using the higher driving amount as a new upper limit value, so as to cool down the fuel cell.

9. The fuel cell system according to claim 1 , further comprising:
bypass piping that is configured to cause a flow of the cooling liquid discharged from the fuel cell to bypass the radiator and to be supplied to the cooling liquid pump; and
a flow-dividing valve that is configured to divide the flow of the cooling liquid discharged from the fuel cell into the radiator and the bypass piping, wherein
in the first cooling control, the controller is programmed to:
calculate a heating value of the fuel cell from an amount of power generation by the fuel cell, and
regulate the flow rate of the cooling liquid pump, the driving amount of the radiator fan, and a flow split ratio of the flow-dividing value under the upper limit value of the driving amount of the radiator fan, such that the heating value is released while minimizing total power consumption of the cooling liquid pump and the radiator fan.

10. The fuel cell system according to claim 9 , wherein in the first cooling control, the controller is programmed to:
drive the heat release capacity range specified by the flow rate of the cooling liquid pump, the driving amount of the radiator fan, and the flow split ratio of the flow-dividing valve into at least two sections; and
change one of the flow rate of the cooling liquid pump, the driving amount of the radiator fan, and the flow split ratio of the flow-dividing valve, in order to achieve the heat release value in each of the at least two sections by minimum electric power.

11. A fuel cell vehicle comprising the fuel cell system according to claim 1 mounted thereon.

12. A control method of a fuel cell system that is mounted on a fuel cell vehicle, the fuel cell system comprising:
a fuel cell;
a cooling liquid supply path that is configured to supply a cooling liquid to the fuel cell;
a radiator that is configured to cool down the cooling liquid;
a radiator fan;
a cooling liquid pump that is provided in the cooling liquid supply path to feed the cooling liquid to the fuel cell; and
a speedometer, the control method

Assignees

• Toyota Motor Co Ltd

Inventors

• Yamada Takashi
• Nada Mitsuhiro
• Maruo Tsuyoshi

Classifications

• H01M8/04768

  of the coolant · CPC title

• B60L2240/36

  Temperature of vehicle components or parts · CPC title

• H01M8/04619

  of fuel cell stacks · CPC title

• B60L58/33

  by cooling · CPC title

• B60L2240/12

  Speed · CPC title