Positive active material for rechargeable sodium battery, and method of fabricating the same

Patent metadata

Field	Value
Publication number	US-10522828-B2
Application number	US-201715606800-A
Country	US
Kind code	B2
Filing date	May 26, 2017
Priority date	May 26, 2016
Publication date	Dec 31, 2019
Grant date	Dec 31, 2019

Abstract

A method of fabricating a positive active material for a rechargeable sodium battery is provided. The method includes forming a metal hydroxide precursor including nickel, cobalt, and manganese, and fabricating a positive active material by mixing and firing the metal hydroxide precursor and a sodium source. A kind of the sodium source is changed depending on a content of nickel or manganese included in the metal hydroxide precursor.

First claim

What is claimed is:

1. A method of fabricating a positive active material for a rechargeable sodium battery, the method comprising:
forming a metal hydroxide precursor including nickel, cobalt, and manganese; and
fabricating a positive active material by mixing and firing the metal hydroxide precursor and a sodium source,
wherein the sodium source is selected from a first sodium source having a first melting point or a second sodium source having a second melting point which is lower than the first melting point,
wherein a content of nickel included in the metal hydroxide precursor is selected from a first nickel content or a second nickel content which is higher than the first nickel content, and
wherein when the first nickel content is selected, the first sodium source is selected in the method, and when the second nickel content is selected, the second sodium source is selected in the method.

2. The method of claim 1 , wherein the fabricating of the positive active material comprises:
quenching the metal hydroxide precursor and the sodium source after the mixing and firing of the metal hydroxide precursor and the sodium source.

3. The method of claim 1 , wherein the positive active material is quenched in a vacuum state.

4. The method of claim 1 , wherein the fabricating of the positive active material comprises:
melting the sodium source before the mixing of the sodium source and the metal hydroxide precursor.

5. The method of claim 1 , wherein the metal hydroxide precursor and the sodium source are fired at a temperature of 680 degrees Celsius to 720 degrees Celsius.

6. The method of claim 1 , wherein the forming of the metal hydroxide precursor comprises:
preparing nickel sulfate, cobalt sulfate, and manganese sulfate;
forming a core portion, in which concentrations of nickel, cobalt and manganese are constant, by using the nickel sulfate, the cobalt sulfate, and the manganese sulfate; and
forming a concentration gradient portion, in which a concentration of at least one of nickel, cobalt or manganese is varied, by adjusting a mole percent ratio of the nickel sulfate, the cobalt sulfate and the manganese sulfate,
wherein the concentration gradient portion surrounds the core portion.

7. The method of claim 6 , wherein the forming of the metal hydroxide precursor further comprises:
forming a shell portion, in which concentrations of nickel, cobalt and manganese are constant, by using the nickel sulfate, the cobalt sulfate, and the manganese sulfate,
wherein the shell portion surrounds the concentration gradient portion.

8. The method of claim 1 , wherein the second sodium source includes NaOH, and the first sodium source includes Na 2 CO 3 .

Assignees

• Iucf Hyu

Inventors

• Sun Yangkook
• Noh Hyungjoo

Classifications

• H01M10/054

  Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium · CPC title

• H01M4/505 Primary

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• C01G53/44

  containing manganese · CPC title

• C01P2006/40

  Electric properties · CPC title

• C01P2002/72

  by d-values or two theta-values, e.g. as X-ray diagram · CPC title