Regulation method for an electrical enclosure cooling device

Patent metadata

Field	Value
Publication number	US-10517193-B2
Application number	US-201615559909-A
Country	US
Kind code	B2
Filing date	Mar 22, 2016
Priority date	Mar 30, 2015
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

The invention relates to a regulation method for an electrical enclosure cooling device, which has a refrigerating machine and a heat pipe arrangement, wherein the method comprises measuring a current internal electrical enclosure temperature and determining a target temperature for the internal electrical enclosure temperature, wherein said internal electrical enclosure temperature and target temperature form input signals of a regulator for actuating the electrical enclosure cooling device, and wherein said regulator outputs a control signal for determining manipulated variables of the refrigerating machine; determining the regulator control signal as a measured variable which is proportional to the respective current required cooling power; measuring the ambient electrical enclosure temperature and determining a respective energy efficiency for the refrigerating machine and the heat pipe arrangement either in the event that the required cooling power is to be provided by the refrigerating machine or in the event that the required cooling power is to be provided by the heat pipe arrangement; and selecting and activating that one of the two coolant circuits that can provide the required cooling power with greater energy efficiency.

First claim

The invention claimed is:

1. A regulation method for an electrical enclosure cooling device comprising a first coolant circuit with a refrigerating machine and a separate second coolant circuit with a heat pipe arrangement, wherein ambient air of an electrical enclosure is conducted for heat dissipation through an outer circuit of the electrical enclosure cooling device and air to be cooled from an interior of an electrical enclosure is conducted through an inner circuit of the electrical enclosure cooling device, the method comprising the following steps:
Continuous or periodic measuring of a current internal electrical enclosure temperature (T i ) and determination of a target temperature for the internal electrical enclosure temperature (T i ), wherein said current internal electrical enclosure temperature (T i ) and target temperature form the input signals to a regulator for actuating the electrical enclosure cooling device, and wherein said regulator outputs a control signal for determining controlled variables of the refrigerating machine depending on said input signals;
Determination of a regulator signal as a measured variable which is proportional to a respective current required cooling power (P), wherein said required cooling power is that cooling power that is required to keep the internal electrical enclosure temperature (T i ) constant at the target temperature;
Continuous or periodic measurement of an ambient electrical enclosure temperature (T u ) and determination of a respective energy efficiency or a representative variable for the first and second coolant circuits at the measured temperatures (T i , T u ) and the target temperature using cooling device characteristics for the first and second coolant circuits either in the event that the required cooling power is to be provided by the refrigerating machine or in the event that the required cooling power is to be provided by the heat pipe arrangement; and
Selecting and putting into operation that one of the two coolant circuits that can provide the required cooling power more energy efficiently; and
wherein manipulated variables for the first and second coolant circuits are assigned to a specific expected cooling power and energy efficiency by means of device characteristics, and wherein a circuit is activated using said device characteristics such that the selected coolant circuit provides a cooling power that substantially corresponds to the required cooling power.

2. The method according to claim 1 , wherein the regulator is a PID controller for a refrigerating machine whose control signal as a function of the target temperature and the internal electrical enclosure temperature (T i ) at least outputs one manipulated variable for at least one fan speed for transporting air through an inner or outer circuit of the cooling device, and a compressor speed.

3. The method according to claim 2 , wherein the manipulated variables are assumed to be proportional to the required cooling power and are transferred into an approximate value for the required cooling power using a transfer function, which can also just be a multiplier or conversion factor.

4. The method according to claim 1 , further comprising the estimation of a maximum and/or minimum cooling power for the first and/or second cooling circuits at the measured temperatures (T i , T u ) and using the device characteristics.

5. The method according to claim 4 , wherein estimating the maximum and/or minimum cooling power for the first and/or second coolant circuits is performed under the boundary condition that the respective other coolant circuit cannot provide the respective maximum and/or minimum cooling power with better energy efficiency.

6. The method according to claim 1 , further comprising the step of:
Determination of a cooling hysteresis with an upper and lower limit temperature around the target temperature for the cycle operation of the refrigerating machine, such that a switch-off time of the refrigerating machine during which the internal electrical enclosure temperature (T i ) heats up from the lower limit temperature to the upper limit temperature corresponds to at least one minimum switch-off time of the compressor between successive active phases,

wherein said switch-off time can be estimated based on

t
Ab

=

C
*
Δ
⁢

⁢
T

P

,

wherein C is the predetermined, estimated, or experimentally obtained heat capacity of the electrical enclosure that has received the air to be cooled, ΔT is the difference in temperature between the upper and lower limits, and P is the estimated required cooling power.

7. A regulation method for an electrical enclosure cooling device comprising a first coolant circuit with a refrigerating machine and a separate second coolant circuit with a heat pipe arrangement, wherein ambient air is conducted for heat dissipation through an outer circuit of the electrical enclosure cooling device and air to be cooled from an interior of an electrical enclosure to be cooled is conducted through an inner circuit of the electrical enclosure cooling device, the method comprising the following steps:
Continuous or periodic measuring of a current internal electrical enclosure temperature (T i ) and determination of a target temperature for the internal electrical enclosure temperature (T i ), wherein said current internal electrical enclosure temperature (T i ) and target temperature form the input signals to a regulator for actuating the electrical enclosure cooling device, and wherein said regulator outputs a control signal for determining controlled variables of the refrigerating machine depending on said input signals;
Determination of a regulator signal as a measured variable which is proportional to a respective current required cooling power (P), wherein said required cooling power is that cooling power that is required to keep the internal electrical enclosure temperature (T i ) constant at the target temperature;
Outputting the measured variable that is proportional to the respective current required cooling power (P) for further use on a display or a regulating and control unit for electrical enclosure air conditioning; and
Determination of a cooling hysteresis with an upper and lower limit temperature around the target temperature for a cycle operation of the refrigerating machine, such that a switch-off time of the refrigerating machine during which the internal electrical enclosure temperature (T i ) heats up from the lower limit temperature to the upper limit temperature corresponds to at least one minimum switch-off time of the compressor between successive active phases,

wherein said switch-off time can be estimated based on

t
Ab

=

C
*
Δ
⁢

⁢
T

P

,

wherein C is the p

Assignees

• Rittal Gmbh & Co Kg

Inventors

• Rosenthal Daniel

Classifications

• H05K7/207 Primary

  Thermal management, e.g. cabinet temperature control · CPC title

• G05D23/1919 Primary

  characterised by the type of controller · CPC title

• H05K7/20336

  Heat pipes, e.g. wicks or capillary pumps · CPC title

• H05K7/20836 Primary

  Thermal management, e.g. server temperature control · CPC title

• G05B19/042

  using digital processors (G05B19/05 takes precedence) · CPC title