Stator for rotating electric machine

Patent metadata

Field	Value
Publication number	US-10516310-B2
Application number	US-201916299567-A
Country	US
Kind code	B2
Filing date	Mar 12, 2019
Priority date	Jul 31, 2015
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

A stator includes a stator core having slots, a stator coil comprised of three phase windings, phase busbars each electrically connecting a corresponding one of the phase windings to an inverter, and a neutral busbar star-connecting the phase windings to define a neutral point therebetween. In each of the slots of the stator core, there are arranged K in-slot portions of the phase windings of the stator coil in K layers so as to be radially aligned with each other, where K is an even number. The phase and neutral busbars are electrically connected with those in-slot portions of the phase windings of the stator coil which are arranged at the radially outermost layer or the radially innermost layer in the respective slots of the stator core so as to be circumferentially spaced from one another by M slot-pitches or more, where M is a slot multiplier number.

First claim

What is claimed is:

1. A stator for a rotating electric machine, the stator comprising:
an annular stator core having a plurality of slots arranged in a circumferential direction thereof; and
a stator coil comprised of a plurality of phase windings that are distributedly wound on the stator core, each of the phase windings including a plurality of in-slot portions each of which is received in one of the slots of the stator core,
wherein
the stator coil has an annular coil end part protruding from an axial end face of the stator core,
there are electrical joints formed for making electrical connection of the stator coil and covered by an electrically-insulative resin covering member, the electrical joints being located axially outside the coil end part of the stator coil,
the stator coil includes a plurality of bridging wires each of which electrically connects one pair of the in-slot portions of the phase windings of the stator coil respectively received in two different ones of the slots of the stator core, the bridging wires being located axially outside the coil end part of the stator coil and radially inside the electrical joints,
each of the bridging wires has a pair of axially-extending portions and a circumferentially-extending portion between the pair of axially-extending portions, and
the bridging wires are arranged so that the circumferentially-extending portions of the bridging wires overlap one another over an entire circumferential range of the coil end part of the stator coil.

2. The stator as set forth in claim 1 , wherein the circumferentially-extending portions of the bridging wires are located at substantially a same axial position as the electrical joints.

3. The stator as set forth in claim 1 , wherein each of the bridging wires has a substantially rectangular cross section and is arranged so that a pair of side faces of the bridging wire, which correspond to longer sides of the substantially rectangular cross sections, face in a radial direction of the stator core.

4. The stator as set forth in claim 1 , wherein each of the electrical joints is formed, by welding or crimping, between one pair of electric conductor wires radially aligned with each other, and
a circumferential width of a radially outer electric conductor wire is set to be greater than a circumferential width of a radially inner electric conductor wire.

5. The stator as set forth in claim 1 , wherein each overlapping pair of the circumferentially-extending portions of the bridging wires are fixed together by a fixing member.

Assignees

• Denso Corp

Inventors

• Tamura Akito

Classifications

• H02K3/30

  Windings characterised by the insulating material · CPC title

• H02K3/521

  applicable to stators only · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K3/18

  Windings for salient poles · CPC title

• H02K3/12 Primary

  arranged in slots · CPC title