Retractable cable assembly in use with electrical devices

Patent metadata

Field	Value
Publication number	US-10516258-B2
Application number	US-201815919031-A
Country	US
Kind code	B2
Filing date	Mar 12, 2018
Priority date	Mar 17, 2017
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

A retractable cable assembly in use with an electrical charger, power adapter, or other power supply. A cable wound on a spool within the cable assembly housing may be extracted by manually pulling on the cable or pressing of a release switch until the desired length of the cord is drawn. As the cord is drawn a torsional spring rotatably coupled to the spool and located within the core of the spool is compressed. An engaged pawl-ratchet mechanism is used to keep the spool, torsional spring and cord in place during and after extraction of the cord until which time retraction of the cord is desired. Rotation or twisting of the housing lid or of the main housing of the retractable cable assembly housing disengages the pawl-ratchet mechanism, thereby freeing the spool and torsional spring. The compressed torsional spring within the core of the spool rotates immediately as it decompresses causing the coupled spool to rotate and retract the cable, thereby winding it back around the spool within the housing.

First claim

We claim:

1. A retractable cable assembly comprising:
a housing capable of rotation with an aperture through which a cable exits;
a spool within the housing for retaining a cable;
a cable capable of being wound around the spool;
a torsional spring within a core of the spool;
a ratchet gear and pawl, wherein the pawl is engageably coupled to the ratchet gear and the ratchet gear is fixed to the spool; and
a separation plate seated between the ratchet gear and the spool, wherein the pawl is fixed to the separation plate;
wherein rotation of the housing causes the pawl to disengage from the ratchet gear and the cable to retract and wind around the spool.

2. The retractable cable assembly of claim 1 , wherein rotation of the housing comprises rotation of a housing lid.

3. The retractable cable assembly of claim 1 , wherein rotation of the housing comprises rotation of a side of the housing.

4. The retractable cable assembly of claim 1 , wherein rotation of the housing comprises rotation of a lower housing about a vertical axis with respect to an upper housing.

5. The retractable cable assembly of claim 1 , wherein rotation of the housing comprises rotation of an upper housing about a vertical axis with respect to a lower housing.

6. The retractable cable assembly of claim 1 , wherein the torsional spring tightens and compresses as the spool rotates in a first direction.

7. The retractable cable assembly of claim 6 , further comprising a tension spring connected to the separation plate on one end and the pawl on the other end, wherein the tension spring causes the pawl to engage with the ratchet gear thereby preventing ratchet gear, spool and torsional spring from rotating in a second direction opposite the first direction; and wherein the tension spring causes the pawl back into an engaged position with the ratchet gear when the housing is returned to an unrotated position.

8. The retractable cable assembly of claim 7 , further comprising a pin coupled to the underside of the housing, wherein the pin slides along a pawl slot as the housing is rotated in a second direction opposite the first, causing the tension spring connected to the pawl to stretch and pull the pawl away until it disengages from the ratchet gear and wherein decompression of the torsional spring causes the spool to rotate in a second direction opposite the first and retract and wind the cable around the spool.

9. The retractable cable assembly of claim 1 , wherein the cable assembly comprises an electrical charger.

10. The retractable cable assembly of claim 1 , further comprising a release switch for automatic unwinding of the cable.

11. The retractable cable assembly of claim 1 , further comprising an electric plug coupled to the housing.

12. The retractable cable assembly of claim 1 further comprising a first pair of circular contacts installed on the underside of the spool, one being negative and the other positive, and connected to a terminal end of the cable.

13. The retractable cable assembly of claim 12 , wherein second pair of circular contacts are installed on the top of the electrical hardware compartment, one being negative and the other positive, and connected to an electrical wall plug.

14. The retractable cable assembly of claim 1 , wherein the cable comprises an adapter connected to a receiving end of an electric cable.

15. An electric charger with a retractable cable assembly comprising:
a housing capable of rotation with an aperture through which an electric cable exits;
a spool within the housing for retaining the electric cable such that the electric cable may be wound around the spool; and
locking means for preventing retraction of the electric cable;
wherein the housing comprises a rotational portion for activating retraction of the electric cable by disengaging the locking means.

16. The electric charger of claim 15 , wherein the rotation portion of the housing comprises a housing lid.

17. The retractable cable assembly of claim 15 , wherein the rotation portion of the housing comprises a lower housing capable of rotation about a vertical axis with respect to an upper housing.

18. The retractable cable assembly of claim 15 , wherein the rotation portion of the housing comprises an upper housing capable of rotation about a vertical axis with respect to a lower housing.

19. A method for retracting a cable assembly; comprising:
engaging a locking means for prevention of retraction of the cable assembly; and
rotating a portion of a housing of the cable assembly;
wherein rotation of the housing disengages the locking means and retracts the cable.

20. The method of claim 19 wherein rotating a portion of the housing means comprises rotating of a housing lid.

Assignees

• Ebrahimi Afrouzi Ali
• Phillips Michael Patrick
• Ai Inc

Inventors

• Ebrahimi Afrouzi Ali
• Phillips Michael Patrick

Classifications

• B65H75/4428

  acting on the reel or on a reel blocking mechanism · CPC title

• B65H75/4471

  Housing enclosing the reel · CPC title

• H02J7/70

  characterised by the mechanical construction · CPC title

• B65H2701/34

  electric cords or electric power cables · CPC title

• H02G11/02 Primary

  using take-up reel or drum · CPC title