Battery pack thermal regulation device

Patent metadata

Field	Value
Publication number	US-10516192-B2
Application number	US-201415022426-A
Country	US
Kind code	B2
Filing date	Sep 11, 2014
Priority date	Sep 18, 2013
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

The invention relates to a device for the thermal regulation of a motor vehicle battery pack (1) comprising at least one battery (5) contained in a housing (3), the thermal regulation device comprising: at least one heat exchanger (9) in contact with the battery (5), at least one elastic element (15) arranged in the bottom (14) of the housing (3) so as to hold the heat exchanger (9) against the battery (5). An insulator (13) is interposed between the elastic element (15) and the heat exchanger (9).

First claim

The invention claimed is:

1. A thermal regulation device for a battery pack for a motor vehicle comprising at least one battery contained in a casing, the thermal regulation device comprising:
at least one heat exchanger comprising a plurality of pipes in thermal contact with the at least one battery to conduct a heat-transfer fluid; and
a plurality of elastic elements arranged in a bottom of the casing in order to hold the at least one heat exchanger against the at least one battery,
wherein each of the plurality of elastic elements corresponds to one of the plurality of pipes and comprises at least one spring component made of sheet metal,
wherein an insulant formed of a molded plastic component is interposed between each elastic element and a corresponding one of the plurality of pipes,
wherein said each elastic element and the associated insulant collectively press the corresponding one of the plurality of pipes against the at least one battery independently of other pipes in the plurality of pipes,
wherein the at least one spring component is in direct contact with the insulant, and
wherein the at least one spring component includes assembly means to cooperate with the complementary assembly means of the molded plastic component to which the at least one spring component is attached.

2. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 1 , wherein the molded plastic component is made of polypropylene or polyamide reinforced with glass fiber.

3. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 1 , wherein the insulant is attached to the corresponding one of the plurality of pipes of the at least one heat exchanger.

4. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 3 , wherein the insulant covers a surface of the corresponding one of the plurality of pipes opposite a surface of the corresponding one of the plurality of pipes that is in contact with the at least one battery.

5. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 3 , wherein the molded plastic component has elastic hooks for attaching the molded plastic component to the corresponding one of the plurality of pipes.

6. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 3 , wherein the insulant has spacers used to provide additional air-gap thermal insulation for the corresponding one of the plurality of pipes.

7. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 6 , wherein the spacers of the insulant include longitudinal ribs.

8. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 1 wherein the at least one spring component is made of cut and folded sheet metal.

9. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 8 , wherein the at least one spring component has a longitudinal rectangular shape with a U-shaped cross section, comprising a plurality of tapered support legs, the tops of which are parallel to the width of the at least one spring component and form stiffening cross members.

10. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 8 ,
wherein the at least one spring component comprises U-shaped free extremities, and
wherein the U-shaped free extremities are folded towards one another to cooperate with matching lateral grooves in the insulant formed by the molded plastic component, thereby enabling a mechanical connection between the at least one spring component and the molded plastic component.

11. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 8 , wherein the cross section of the at least one spring component is tapered.

12. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 8 , wherein the at least one spring component has a longitudinal central trunk with a plurality of elastic support legs oriented towards the bottom of the casing of the battery pack.

13. The thermal regulation device for a battery pack for a motor vehicle as claimed in claim 12 , wherein the elastic support legs of the at least one spring component are staggered on either side of the central trunk of the at least one spring component.

14. A battery pack for a motor vehicle comprising:
a battery positioned in a casing; and
a thermal regulation device as claimed in claim 1 .

Assignees

• Valeo Systemes Thermiques

Inventors

• Prevost Jean-Christophe
• Bireaud Fabien
• Marchadier Xavier
• Mahe Christian
• Tournois Rémi

Classifications

• B60L58/24

  for controlling the temperature of batteries · CPC title

• B60K2001/005

  the electric storage means · CPC title

• B60L2240/545

  Temperature · CPC title

• B60L3/0046

  relating to electric energy storage systems, e.g. batteries or capacitors · CPC title

• B60L58/26

  by cooling · CPC title