Battery pack array retention

Patent metadata

Field	Value
Publication number	US-10516145-B2
Application number	US-201615006233-A
Country	US
Kind code	B2
Filing date	Jan 26, 2016
Priority date	Jan 26, 2016
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

An exemplary battery assembly includes an endplate of a battery array, and an enclosure wall secured directly to the endplate from outside an open area of a battery pack enclosure. An exemplary method of securing a battery array includes positioning a battery array within an open area of an enclosure and, from a position outside the open area, securing an endplate of a battery array directly to a wall of a battery pack enclosure.

First claim

What is claimed is:

1. A battery assembly, comprising:
a first endplate of a first battery array;
a second endplate of a second battery array;
an enclosure wall secured directly to the first and second endplates from outside an open area of a battery pack enclosure;
a mechanical fastener that secures the enclosure wall to the first endplate; and
a bracket between the first endplate and a surface of the enclosure wall that faces the open area, the mechanical fastener extending through a first aperture in the enclosure wall, and a second aperture in the bracket to engage a bore within the first endplate.

2. The battery assembly of claim 1 , wherein the bracket extends from the first endplate to the second endplate.

3. The battery assembly of claim 1 , wherein the enclosure wall spans from a first wall of the battery pack enclosure to an opposing, second wall of the enclosure when the enclosure wall is secured to the first endplate.

4. The battery assembly of claim 1 , wherein the enclosure wall is a tray that directly supports the first and second battery array.

5. The battery assembly of claim 1 , wherein the first endplate is at a first end of the first battery array, and the first battery array includes a third endplate at an opposing, second end of the first battery array, the enclosure wall secured directly to both the first endplate and the third endplate.

6. The battery assembly of claim 1 , wherein the enclosure wall is a lid, and the first endplate extends from the lid to a tray, the first endplate secured to the lid from outside the open area of the battery pack enclosure, the first endplate further secured to the tray from outside the open area of the battery pack enclosure.

7. The battery assembly of claim 1 , wherein the first endplate is spaced from an endwall of the battery pack enclosure, the endwall extending transversely from the enclosure wall.

8. The battery assembly of claim 1 , wherein the enclosure wall faces a first side of the first battery array, and a second side of the first battery array includes battery cell terminals, the first side opposite the second side.

9. The battery assembly of claim 1 , wherein the battery pack enclosure includes a top, a tray, and sidewalls extending therebetween, the first and second endplates of the first and second battery arrays spaced a distance from each of the sidewalls.

10. The battery assembly of claim 1 , wherein the enclosure wall encloses the open area of the battery pack enclosure.

11. The battery assembly of claim 1 , wherein the battery pack enclosure encloses a single tier of battery arrays, the first and second battery arrays within the single tier of battery arrays.

12. A method of securing a battery array, comprising:
positioning a first and a second battery array within an open area of an enclosure; and
from a position outside the open area of the enclosure, securing a first endplate of the first battery array and a second endplate of the second battery array directly to a wall of the enclosure, the securing including securing using a mechanical fastener that extends through an aperture in a bracket that is positioned between a surface of the wall facing the open area and a surface of the first endplate.

13. The method of claim 12 , wherein the first and second battery arrays are positioned between a first sidewall and an opposing, second sidewall of the enclosure after the securing, the first and second sidewalls extending transversely from opposing sides of the wall, the first and second sidewalls spaced a distance from the first and second battery arrays.

14. The method of claim 12 , wherein the wall is a first wall, and further comprising securing the first and second endplates to another wall of the battery pack enclosure from a position outside the open area of the enclosure prior to securing the first and second endplates to the first wall from the position outside the open area.

15. The method of claim 12 , wherein the securing comprises securing the mechanical fastener to a threaded bore within the first endplate.

16. The method of claim 12 , wherein the mechanical fastener extends to the first endplate through an aperture in the wall.

17. The method of claim 12 , wherein the wall encloses the open area.

18. A battery assembly, comprising:
a first endplate of a first battery array;
a second endplate of a second battery array; and
a lid secured directly to the first and second endplates from outside an open area of a battery pack enclosure;
a bracket; and
a tray,
wherein the bracket is between the lid and the first endplate,
wherein a mechanical fastener extends through both a first aperture in the lid and a second aperture in the bracket when the first endplate is secured to the lid,
wherein the first endplate is further secured to the tray of the battery pack enclosure from outside the open area of the battery pack enclosure.

Assignees

• Ford Global Tech Llc

Inventors

• Benedict Scott
• Zapczynski Brent
• Reibling Michael
• Farha Eid
• Maguire Patrick Daniel

Classifications

• H01M10/0481 Primary

  Compression means other than compression means for stacks of electrodes and separators · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/04

  Construction or manufacture in general (H01M10/058, H01M10/12, H01M10/28, H01M10/38 take precedence) · CPC title

• H01M2/1077 Primary

  Electricity · mapped topic

• H01M50/209

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title