Air intake system for an engine

Patent metadata

Field	Value
Publication number	US-10514007-B2
Application number	US-201715630007-A
Country	US
Kind code	B2
Filing date	Jun 22, 2017
Priority date	Jun 22, 2017
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

In one example, an air intake system is provided. The air intake system includes a first air inlet duct providing intake air to an engine intake conduit, the first air inlet duct including an opening positioned external to an engine compartment. The air intake system also includes a second air inlet duct positioned upstream of the engine intake conduit and external to the engine compartment, the second air inlet duct including a foam plug selectively impeding airflow through the second air inlet duct, the foam plug spanning an opening of the second air inlet duct.

First claim

The invention claimed is:

1. An air intake system for an engine, comprising:
a first air inlet duct providing intake air to an engine intake conduit, including:
an opening positioned external to an engine compartment; and
a section extending from the opening to a housing of the engine intake conduit and forming an enclosed flow path, where an engine hood forms a boundary between the engine compartment and a plurality of external components;

a second air inlet duct positioned upstream of the engine intake conduit, including:
an opening positioned external to the engine compartment; and
a section extending from the opening to the housing of the engine intake conduit and forming an enclosed flow path; and

a foam plug including temperature dependent material selectively impeding airflow through the second air inlet duct, where the foam plug spans the opening of the second air inlet duct;
where the first air inlet duct receives airflow from a first flow channel extending through a gap between the engine hood and a headlamp of a vehicle in which the engine is mounted.

2. The air intake system of claim 1 , where the first air inlet duct is positioned longitudinally behind the second air inlet duct with regard to a direction of forward travel of the vehicle in which the engine is mounted.

3. The air intake system of claim 1 , where the first air inlet duct is positioned vertically above the second air inlet duct with respect to gravity with the engine mounted in the vehicle.

4. The air intake system of claim 1 , where the first air inlet duct is positioned below a section of the engine hood with respect to gravity with the engine mounted in the vehicle.

5. The air intake system of claim 1 , where the second air inlet duct is positioned adjacent to a grille reinforcement structure and behind a front grille of the vehicle in which the engine is mounted.

6. The air intake system of claim 1 , where the first air inlet duct receives airflow from a second flow channel travelling through an air conduit extending from a first compartment behind a front grille into a second compartment below the engine hood of the vehicle in which the engine is mounted.

7. The air intake system of claim 6 , where the first aft inlet duct includes a housing lip sealing with the engine hood to form the boundary.

8. The air intake system of claim 1 , where the foam plug includes a polyether material.

9. The air intake system of claim 1 , where a porosity of the foam plug is between 30 and 80 pores per square inch.

10. The air intake system of claim 1 , where a cross-sectional area of the opening of the first air inlet duct is greater than a cross-sectional area of the opening of the second air inlet duct.

11. The intake air system of claim 1 , where selectively impeding airflow through the second air inlet duct includes passively inhibiting airflow through the second air inlet duct when the foam plug is below a threshold temperature and passively allowing airflow through the second air inlet duct when the foam plug is above the threshold temperature.

12. An air intake system for an engine of a vehicle, comprising:
a first air inlet duct providing air to an engine intake conduit, including:
an opening positioned external to an engine compartment; and
a section extending from the opening to a housing of the engine intake conduit and forming an enclosed flow path, where an engine hood forms a boundary between the engine compartment and a plurality of external components;

a second air inlet duct positioned external to the engine compartment and below the first air inlet duct, including:
an opening positioned external to the engine compartment; and
a section extending from the opening to the housing of the engine intake conduit and forming an enclosed flow path; and

a foam plug spanning the opening of the second air inlet duct where the foam plug includes a temperature adaptive foam;
where the first aft inlet duct includes a housing lip sealing with the engine hood to form the boundary.

13. The air intake system of claim 12 , where the first air inlet duct is positioned longitudinally behind the second air inlet duct with regard to a direction of forward travel of the vehicle.

14. The air intake system of claim 12 , where the first air inlet duct is positioned under a section of the engine hood.

15. The air intake system of claim 12 , where the temperature adaptive foam includes a polyether material and where a porosity of the temperature adaptive foam is between 30 and 80 pores per square inch.

16. The air intake system of claim 12 , where the second air inlet duct receives airflow from a flow channel travelling through a plurality of openings in a front grille.

17. An air intake system for an engine, comprising:
a first inlet flow path routing airflow through a gap between an engine hood and a headlamp, a first air inlet duct, and an air filter in an airbox, where an opening of the first air inlet duct is positioned external to an engine compartment, where the first air inlet duct includes a section extending from the opening of the first air inlet duct to a housing of an engine intake conduit and forming an enclosed flow path, and where the engine hood forms a boundary between the engine compartment and a plurality of external components;
a second inlet flow path routing airflow through a front grille below the engine hood, where the second inlet flow path includes an opening external to the engine compartment, a section extending from the opening of a second air inlet duct to the housing of the engine intake conduit and forming an enclosed flow path; and
a foam plug spanning an opening of the second air inlet duct external to the engine compartment and the air filter, where the foam plug passively inhibits airflow through the second inlet flow path when the foam plug is below a threshold temperature and passively allows airflow through the second inlet flow path when the foam plug is above the threshold temperature.

18. The air intake system of claim 17 , where the first aft inlet duct includes a housing lip sealing with the engine hood to form the boundary.

19. The air intake system of claim 17 , where the foam plug includes a polyether material and where a porosity of the foam plug is between 40 and 60 pores per square inch.

Assignees

• Ford Global Tech Llc

Inventors

• Mccann Joseph Matthew
• Lowrie David
• Labadie James
• Boulton Jeff Sean

Classifications

• F02M35/108 Primary

  with primary and secondary intake passages · CPC title

• F02M35/161

  Arrangement of the air intake system in the engine compartment, e.g. with respect to the bonnet or the vehicle front face · CPC title

• F02M35/10209

  Fluid connections to the air intake system; their arrangement of pipes, valves or the like · CPC title

• F02M35/10091

  characterised by details of intake ducts: shapes; connections; arrangements (ducts within or on the plenum chamber F02M35/10039) · CPC title