Method and apparatus for sealing the edge of a glass article

Patent metadata

Field	Value
Publication number	US-10513455-B2
Application number	US-201515521112-A
Country	US
Kind code	B2
Filing date	Oct 29, 2015
Priority date	Oct 30, 2014
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

An apparatus includes a fiber feeding system to deposit a fiber on an edge of the glass article and a laser system. The laser system is positioned to project a first and a second laser beam onto a first and a second side of the fiber, respectively. The laser system is positioned to project a third laser beam onto the edge of the glass article. A method includes advancing a glass article relative to a fiber; positioning the fiber in relation to an edge of the glass article, contacting a first side of the fiber with a first laser beam, contacting a second side of the fiber with a second laser beam, depositing the fiber on the edge of the glass article, and contacting the edge of the glass article with a third laser beam.

First claim

What is claimed is:

1. An apparatus for sealing an edge of a glass article, the apparatus comprising:
a fiber feeding system to deposit a fiber on the edge of the glass article; and
a laser system configured to emit a first laser beam, a second laser beam, and a third laser beam, wherein
the laser system is positioned to project the first laser beam onto a first side of the fiber at a contact point that is from about 10 μm to about 1000 μm from the edge of the glass article,
the laser system is positioned to project the second laser beam onto a second side of the fiber that is opposite the first side of the fiber at the contact point, and
the laser system is positioned to project the third laser beam onto the edge of the glass article at a point that is from about 0.1 mm to about 1 mm from a point where the fiber is deposited on the edge of the glass article.

2. The apparatus according to claim 1 , wherein the glass article is a laminated glass article comprising a core layer and at least one clad layer, and
the laminated glass article is cut to expose the core layer and the at least one clad layer on the edge of the glass article and the fiber is deposited on the exposed at least one core layer and at least one clad layer of the glass article.

3. The apparatus according to claim 2 , wherein the fiber is a glass fiber having the same or substantially the same coefficient of thermal expansion as a glass from which the at least one clad layer of the laminated glass article is comprised.

4. The apparatus according to claim 2 , wherein the fiber is a glass fiber having the same composition as a glass from which the at least one clad layer is comprised.

5. The apparatus according to claim 1 , further comprising a pre-heating system comprising a plurality of heaters configured to heat the glass article to a temperature of about an annealing temperature of the glass article before the fiber is deposited on the edge of the glass article.

6. The apparatus according to claim 5 , wherein the plurality of heaters comprises a first heater positionable on one side of the glass article and a second heater positionable on an opposing side of the glass article.

7. The apparatus according to claim 5 , wherein the plurality of heaters comprises a ceramic filament heater.

8. The apparatus according to claim 1 , wherein the laser system comprises a CO 2 laser.

9. The apparatus according to claim 1 , wherein the first laser beam and the second laser beam have the same power, and the third laser beam has a power that is lower than the power of the first laser beam and the second laser beam.

10. The apparatus according to claim 9 , wherein the power of the first laser beam and the second laser beam is from about 8 W to about 15 W, and the power of the third laser beam is from about 3 W to about 5 W.

11. The apparatus according to claim 1 , wherein the first laser beam and the second laser beam heat the fiber to a softening point or substantially to a softening point of the fiber.

12. The apparatus according to claim 1 , further comprising a glass article advancement system, wherein
the glass article advancement system is stationary in two directions, and
the fiber feeding system is moveable in at least the two directions in which the glass article advancement system is stationary such that the fiber may be aligned with the edge of the glass article by moving the fiber feeding system in the two directions.

13. The apparatus according to claim 1 , wherein the fiber feeding system is adjustable such that a deposition angle of the fiber may be adjusted.

14. The apparatus according to claim 1 , further comprising:
a first controller that controls a power of the first laser beam and a power of the second laser beam based on a feed rate of the fiber; and
a second controller that controls a power of the third laser beam based on a speed at which the glass article advances.

15. The apparatus according to claim 1 , wherein the laser system comprises:
a first laser configured to emit the first laser beam;
a second laser configured to emit the second laser beam; and
a third laser configured to emit the third laser beam.

16. A method for forming a sealed glass article, the method comprising:
advancing the glass article relative to a fiber;
positioning the fiber in relation to an edge of the glass article;
contacting a first side of the fiber with a first laser beam and contacting a second side of the fiber with a second laser beam at a point that is from about 10 μm to about 1000 μm from the edge of the glass article;
depositing the fiber on the edge of the glass article; and
contacting the edge of the glass article with a third laser beam at a point that is from about 0.1 mm to about 1 mm from a point where the fiber is deposited on the edge of the glass article.

17. The method according to claim 16 , further comprising pre-heating the glass article with a plurality of heaters prior to depositing the fiber on the edge of the glass article.

18. The method according to claim 16 , wherein a speed at which the glass article is advanced is the same as a feed rate of the fiber.

19. The method according to claim 16 , wherein a speed at which the glass article is advanced is not the same as a feed rate of the fiber.

20. The method according to claim 16 , wherein a power of the first laser beam and a power of the second laser beam are greater than a power of the third laser beam.

21. The method according to claim 16 , wherein
a power of the first laser beam and a power of the second laser beam are controlled based on a feed rate of the fiber, and
a power of the third laser beam is controlled based on the speed at which the glass article is advanced.

Assignees

• Corning Inc

Inventors

• Cook Thomas Roger
• Drewnowski Christopher William
• Knowles Peter
• Lim Geunsik
• N'Gom Moussa
• Peterson Irene Mona
• Wagner Robert Stephen

Classifications

• C03B23/20 Primary

  Uniting glass pieces by fusing without substantial reshaping · CPC title

• C03C23/0025

  by a laser beam · CPC title

• C03C2218/13

  from melts · CPC title

• B23K26/08

  Devices involving relative movement between laser beam and workpiece · CPC title

• C03C17/02

  with glass (C03C17/34, C03C17/44 take precedence) · CPC title