Up-drawing continuous casting method and up-drawing continuous casting apparatus

Patent metadata

Field	Value
Publication number	US-10512969-B2
Application number	US-201515128805-A
Country	US
Kind code	B2
Filing date	Mar 17, 2015
Priority date	Mar 28, 2014
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

An up-thawing continuous casting method includes drawing up molten metal (M 1 ) held in a holding furnace ( 101 ), through a shape determining member ( 102 ) that determines a sectional shape of a cast casting (M 3 ). The sectional shape determined by the shape determining member ( 102 ) includes a round-cornered portion, and a value (Rf) of a curvature radius of the round-cornered portion that is determined by the shape determining member ( 102 ) is smaller than a design value (Rt) of a curvature radius of a round-cornered portion of the casting (M 3 ).

First claim

The invention claimed is:

1. An up-drawing continuous casting method comprising: drawing up molten metal held in a holding furnace, through a shape determining
member that determines a sectional shape of a cast casting, wherein
the sectional shape determined by the shape determining member includes a round-cornered portion; and
a value of a curvature radius of the round-cornered portion that is determined by the shape determining member is smaller than a design value of a curvature radius of a round-cornered portion of the casting; wherein:
when determining the value of the curvature radius of the round-cornered portion that is determined by the shape determining member, a casting simulation is executed by a computer at a casting speed at which the curvature radius of the round-cornered portion of the casting becomes larger than the curvature radius of the round-cornered portion that is determined by the shape determining member; and
the value of the curvature radius of the round-cornered portion that is determined by the shape determining member is determined based on a curvature radius of a round-cornered portion of a casting obtained by the casting simulation.

2. The up-drawing continuous casting method according to claim 1 , wherein
the curvature radius of the round-cornered portion that is determined by the shape determining member is changed and the casting simulation at the casting speed is repeatedly
executed such that the curvature radius of the round-cornered portion of the casting obtained by the casting simulation gets closer to the design value.

3. The up-drawing continuous casting method according to claim 1 , wherein
a preliminary casting simulation for determining the casting speed is executed before determining the value of the curvature radius of the round-cornered portion that is determined by the shape determining member; and
the casting speed is determined based on a position of a solidification interface obtained by the preliminary casting simulation.

4. The up-drawing continuous casting method according to claim 3 , wherein
the casting speed is changed and the preliminary casting simulation is repeatedly executed such that the position of the solidification interface obtained by the preliminary casting simulation falls within a reference range.

5. The up-drawing continuous casting method according to claim 1 , wherein
casting is performed by actual equipment using a casting condition of the casting simulation;
it is determined whether a curvature radius of a round-cornered portion of a casting cast by the actual equipment is within a reference range; and
the casting condition is changed when the curvature radius of the round-cornered portion of the casting is not within the reference range.

6. An up-drawing continuous casting apparatus comprising:
a holding furnace that holds molten metal, and a shape determining member that is arranged above a molten metal surface of the molten metal held in the holding furnace, and determines a sectional shape of a cast casting by the molten metal passing through the shape determining member, wherein
the sectional shape determined by the shape determining member includes a round-cornered portion; and
a computer configured to execute a casting simulation for determining a value of a curvature radius of the round-cornered portion that is determined by the shape determining member at a casting speed at which a curvature radius of a round-cornered portion of the casting becomes larger than the curvature radius of the round-cornered portion that is determined by the shape determining member, wherein:
the value of the curvature radius of the round-cornered portion that is determined by the shape determining member is determined based on a curvature radius of a round-cornered portion of a casting obtained by the casting simulation; and
the value of the curvature radius of the round-cornered portion that is determined by the shape determining member is smaller than a design value of a curvature radius of a round-cornered portion of the cast casting.

Assignees

• Toyota Motor Co Ltd

Inventors

• Ikuta Hiroyuki
• Tanaka Yuto
• SUGIURA Naoaki

Classifications

• B22D11/168

  for adjusting the mould size or mould taper · CPC title

• B22D11/145 Primary

  for upward casting · CPC title

• B22D11/124

  for cooling · CPC title

• B22D11/05 Primary

  into moulds having adjustable walls · CPC title

• B22D11/01

  without moulds, e.g. on molten surfaces · CPC title