HVAC home air filter

Patent metadata

Field	Value
Publication number	US-10512872-B2
Application number	US-201615288473-A
Country	US
Kind code	B2
Filing date	Oct 7, 2016
Priority date	Mar 25, 2015
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

An apparatus and a method are provided for a heating, ventilation, and air conditioning (HVAC) home air filter to remove airborne molecular contaminants and volatile organic compounds (VOCs) from air within residential spaces. The HVAC home air filter includes a supportive frame having a shape and size suitable to orient the HVAC home air filter within a residential HVAC system. A filter medium is retained within the supportive frame to remove the airborne molecular contaminants and VOCs from air flowing through the residential HVAC system. The filter medium includes a combination of media layers configured to exhibit a relatively high filtration efficiency and a low air pressure drop across the filter medium. The supportive frame includes a plurality of elongate sections and corner sections disposed along perimeter edges of the filter medium to support the filter medium within the residential HVAC system so as direct air through the filter medium.

First claim

What is claimed is:

1. A heating, ventilation, and air conditioning (HVAC) air filter to remove airborne molecular contaminants and volatile organic compounds (VOCs) from air, comprising:
a filter medium comprising a combination of one or more media layers disposed between a first screen and a second screen, the filter medium being configured to remove the airborne molecular contaminants and VOCs from air flowing through a HVAC system; and
a supportive frame comprising a plurality of elongate sections and corner sections disposed along perimeter edges of the filter medium and configured to orient the filter medium within the HVAC system, wherein each of the plurality of elongate sections and corner sections comprises a U-shaped cross-sectional shape including an open side that provides a recess configured to receive a perimeter edge of the filter medium, and
wherein each of the corner sections comprises a folded portion at each of a plurality of interior ends of a respective corner section, wherein each folded portion forms an aperture and comprises a tab that extends toward an interior of the recess.

2. The HVAC air filter of claim 1 , wherein the elongate sections and corner sections are configured to be assembled, such that the recess extends along an inside perimeter of the supportive frame whereby the filter medium may be retained within the supportive frame.

3. The HVAC air filter of claim 1 , wherein each of the corner sections comprises a plurality of folded portions that cooperate to retain the elongate section within the corner section.

4. The HVAC air filter of claim 3 , wherein the folded portions are configured to grip the elongate section with a degree of force that allows a practitioner to insert the elongate sections into the corner sections.

5. The HVAC air filter of claim 4 , wherein the folded portions are configured to grip the elongate section with a degree of force that provides friction to maintain an assembled state of the supportive frame during operation of the air filter.

6. The HVAC air filter of claim 1 , wherein the elongate sections and the corner sections are configured to have a sliding relationship therebetween so as to facilitate a practitioner adjusting a length and a width of the supportive frame to accommodate variations in the shape and size of an interior of the HVAC system.

7. The HVAC air filter of claim 1 , wherein the elongate sections and the corner sections are configured to be adjusted so as to enable a practitioner to tailor the length and width of the supportive frame.

8. The HVAC air filter of claim 1 , wherein the supportive frame comprises a grate configured to enclose the filter medium within the supportive frame without restricting airflow through the filter medium.

9. The HVAC air filter of claim 1 , wherein at least one of the first screen and the second screen is comprised of nylon.

10. The HVAC air filter of claim 9 , wherein at least one of the first and second screens is comprised of a rigid material.

11. The HVAC air filter of claim 1 , wherein the combination of one or more media layers is configured to exhibit a relatively high filtration efficiency and a relatively low air pressure drop across the filter medium.

12. The HVAC air filter of claim 11 , wherein the combination of one or more media layers comprises a first media layer and a second media layer, the first media layer comprising a fiber density that is relatively lower than a fiber density of the second media layer.

13. The HVAC air filter of claim 11 , wherein the filter medium comprises a fiber density that generally increases in a direction of air flow through the filter medium.

14. A method for a heating, ventilation, and air conditioning (HVAC) air filter to remove airborne molecular contaminants and volatile organic compounds (VOCs) from air, comprising:
combining one or more filter media layers to form a filter medium;
coupling the filter medium between a first nylon screen and a second nylon screen; and
configuring a plurality of elongate sections and corner sections to be disposed along perimeter edges of the filter medium so as to orient the filter medium within the HVAC system, wherein each of the plurality of elongate sections and corner sections comprises a U-shaped cross-sectional shape including an open side that provides a recess configured to receive a perimeter edge of the filter medium, and
wherein each of the corner sections comprises a folded portion at each of a plurality of interior ends of a respective corner section, wherein each folded portion fauns an aperture and comprises a tab that extends toward an interior of the recess.

15. The method of claim 14 , wherein configuring further comprises forming the plurality of elongate sections and corner sections to be assembled, such that the plurality of elongate sections and corner sections comprise a supportive frame and the recess extends along an inside perimeter of the supportive frame whereby the filter medium may be retained within the supportive frame.

16. The method of claim 14 , wherein combining comprises pairing a first media layer and a second media layer, the second media layer possessing a fiber density that is greater than a fiber density of the first media layer, such that the filter medium comprises an overall fiber density that increases in a direction of air flow through the filter medium.

Assignees

• K&N Eng Inc

Inventors

• Williams Steve
• Wall Jere James

Classifications

• B01D39/086

  of inorganic material · CPC title

• B01D39/083 Primary

  of organic material · CPC title

• B01D46/0035

  by wetting, e.g. using surfaces covered with oil · CPC title

• B01D46/0032

  using electrostatic forces to remove particles, e.g. electret filters · CPC title

• B01D46/0097

  Special means for preventing bypass around the filter, i.e. in addition to usual seals · CPC title