Method and apparatus for providing air flow

Patent metadata

Field	Value
Publication number	US-10512798-B2
Application number	US-201615229396-A
Country	US
Kind code	B2
Filing date	Aug 5, 2016
Priority date	Aug 5, 2016
Publication date	Dec 24, 2019
Grant date	Dec 24, 2019

Abstract

Provided is a powered air blower unit for delivering air flow to a user with constant air flow or varying speeds of air flow. The air blower unit may also include a filter for purifying the air.

First claim

What is claimed:

1. A respirator configured to provide air to a protective device, comprising:
a filter configured to filter the air;
a blower fan configured to provide continuous air flow at variable speeds;
an air duct configured to direct air from the blower fan to an exhaust location, the blower fan configured to blow air through the air duct; and
a blower controller configured to control the blower fan to adjust an airflow speed of the blower fan within an airflow speed range according to an airflow speed pattern, wherein the airflow speed pattern comprises multiple airflow speeds and each airflow speed of the multiple airflow speeds is associated with a corresponding one of multiple time periods.

2. The respirator as defined in claim 1 , further comprising at least one sensor configured to detect at least one environmental condition, the blower controller being configured to adjust the airflow speed in response to the detected environmental condition.

3. The respirator as defined in claim 2 , wherein the at least one sensor is a temperature sensor, the blower controller being configured to adjust the airflow speed according to the airflow speed pattern in response to at least one of: detecting that ambient temperature around the respirator has exceeded a temperature threshold and detecting that ambient temperature in the protective device has exceeded a temperature threshold.

4. The respirator as defined in claim 2 , wherein the at least one sensor is an air quality sensor, the blower controller being configured to adjust the airflow speed according to the airflow speed pattern in response to at least one of: detecting that air quality around the respirator has fallen below a pre-determined air quality threshold and detecting that air quality in the protective device has fallen below a pre-determined air quality threshold.

5. The respirator as defined in claim 2 , further comprising a communication circuit configured to receive external sensor environmental information sensed by an external sensor device external to the respirator, wherein the blower controller is configured to adjust the airflow speed according to the airflow speed pattern in response to the received external sensor environmental information.

6. The respirator as defined in claim 5 , wherein the communication circuit receives the external sensor environmental information wirelessly.

7. The respirator as defined in claim 1 , wherein the airflow speed range includes a lower airflow speed of at least 160 liters per minute.

8. The respirator as defined in claim 1 , wherein the airflow speed range includes a lower airflow speed of at least 170 liters per minute.

9. The respirator as defined in claim 1 , wherein the airflow speed pattern comprises changing the airflow speed from a first airflow speed to a second airflow speed and then to the first airflow speed, wherein the airflow speed pattern is completed at least once.

10. The respirator as defined in claim 9 , wherein changing from the first airflow speed to the second airflow speed is at a first airflow change rate, and changing the airflow speed from the second airflow speed to the first airflow speed is at a second airflow change rate, wherein at least one of the first airflow change rate and the second airflow change rate is a variable airflow change rate.

11. The respirator as defined in claim 1 , further comprising a battery configured to provide power to the respirator.

12. The respirator as defined in claim 1 , wherein the respirator is configured to connect to the protective device to provide the air to an interior of the protective device.

13. The respirator as defined in claim 1 , wherein the protective device is one of: a head worn device and a protective clothing.

14. The respirator as defined in claim 1 , further comprising a user interface device configured to receive an input from a user, wherein the blower controller is configured to use the input to control the blower fan to increase the airflow speed for a first period of time to a first upper airflow speed.

15. The respirator as defined in claim 14 , wherein the blower controller is configured to increase the first period of time to a longer period with each successive input received by the user interface device until a maximum period of time is reached, wherein a next input received by the user interface device decreases the maximum period of time to the first period of time.

16. The respirator as defined in claim 14 , wherein the blower controller is configured to increase the first upper airflow speed to a higher upper airflow speed with each successive input received by the user interface device until a maximum upper airflow speed is reached, wherein a next input received by the user interface device decreases the maximum upper airflow speed to the first upper airflow speed.

17. The respirator as defined in claim 1 , further comprising a user interface device configured to receive an input from a user, wherein the blower controller is configured to use the input to change the airflow speed pattern to another airflow speed pattern.

18. The respirator as defined in claim 1 , further comprising a user interface device configured to receive an input from a user, wherein the blower controller is configured to use the input: to control the blower fan to go from using the airflow speed pattern to output varying air flow to outputting a substantially constant air flow, or to control the blower fan to go from outputting a substantially constant air flow to using the airflow speed pattern to output varying air flow.

19. The respirator as defined in claim 1 , wherein at least one of the multiple airflow speeds is adjustable.

20. The respirator as defined in claim 1 , wherein at least one of the multiple time periods is adjustable.

21. The respirator as defined in claim 1 , further comprising a communications circuit configured to at least receive a signal, wherein the blower controller is configured use the received signal to control the blower fan to adjust the airflow speed of the blower fan.

22. The respirator as defined in claim 1 , wherein the blower controller is configured to control the blower fan to adjust the airflow speed of the blower fan according to the airflow speed pattern for a selected time period, and to control the blower fan to use another airflow speed pattern when the selected time period has elapsed.

23. A welding helmet, comprising:
a blower fan configured to provide continuous flow of air to an interior of the welding helmet;
a blower controller configured to control the blower fan to adjust an airflow speed of the blower fan within an airflow speed range according to an airflow speed pattern, wherein the airflow speed pattern comprises multiple airflow speeds and each airflow speed is for a certain corresponding time period;
a filter to filter the air; and
a battery configured to provide power to the welding helmet.

24. A blower device for providing air to a protective device, comprising:
a blower fan configured to provide air flow to an interior of the protective device;
a blower controller configured to control the blower fan to adjust an airflow speed of the blower fan within an airflow speed range according to an airflow speed pattern, wherein the airflow speed pattern comprises multiple airflow speeds and each airflow speed is for a certain corresponding time period; and
a battery configured to provide power to the blower d

Assignees

• Illinois Tool Works

Inventors

• Patel Nishank R
• Sommers Eric
• Schneider Joseph C

Classifications

• A62B9/003

  Means for influencing the temperature or humidity of the breathing gas · CPC title

• F24F11/77

  by controlling the speed of ventilators · CPC title

• F24F11/30

  for purposes related to the operation of the system, e.g. for safety or monitoring · CPC title

• F24F2110/50

  Air quality properties · CPC title

• F24F2110/10

  Temperature · CPC title