Range extender and circuit protection method

Patent metadata

Field	Value
Publication number	US-10511162-B2
Application number	US-201715468147-A
Country	US
Kind code	B2
Filing date	Mar 24, 2017
Priority date	Mar 25, 2016
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

A circuit protection method comprises operating a range extender in a normal mode, wherein the range extender comprises at least one DC-to-DC converter having an input side and an output side and at least one bypass device coupled between the input side and the output side. The operating of the range extender in the normal mode comprises converting an input voltage at the input side into an output voltage at the output side by the DC-to-DC converter, wherein the output voltage is higher than a critical voltage. The method further comprises operating the range extender in a safety mode when the output voltage is lower than the critical voltage. The operating of the range extender in the safety mode comprises bypassing the DC-to-DC converter by the bypass device, wherein the critical voltage is lower than or equal to the input voltage.

First claim

What is claimed is:

1. A range extender, comprising:
a first DC-to-DC converter having a first input side and a first output side;
a second DC-to-DC converter having a second input side and a second output side, wherein the second output side is coupled to the first output side;
a first bypass device coupled between the first input side and the first output side;
a second bypass device coupled between the second input side and the second output side; and
a controller configured to selectively:
control the first and second DC-to-DC converters to respectively convert a first input voltage at the first input side and a second input voltage at the second input side into an output voltage in a normal mode when the output voltage is higher than a critical voltage;
control the first bypass device such that the first DC-to-DC converter is bypassed in a first safety mode when the output voltage is lower than or equal to the critical voltage and the first input voltage is higher than the second input voltage; and
control the second bypass device such that the second DC-to-DC converter is bypassed in a second safety mode when the output voltage is lower than or equal to the critical voltage and the second input voltage is higher than the first input voltage;
wherein the critical voltage is equal to a difference between the higher of the first and second input voltages and a voltage drop of the respective bypass device.

2. The range extender according to claim 1 , wherein:
the first bypass device comprises a first bypass switch;
the second bypass device comprises a second bypass switch; and
the controller is further configured to selectively:
open the first and second bypass switches in the normal mode;
close the first bypass switch in the first safety mode; and
close the second bypass switch in the second safety mode.

3. The range extender according to claim 1 , wherein the first bypass device comprises a first diode having an anode coupled to the first input side and a cathode coupled to the first output side.

4. The range extender according to claim 1 , wherein the second bypass device comprises a second diode having an anode coupled to the second input side and a cathode coupled to the second output side.

5. The range extender according to claim 1 , wherein:
the first DC-to-DC converter comprises a first switch device and a second switch device coupled in series across the first output side and an inductor having a first end coupled between the first and second switch devices and a second end coupled to the first input side; and
the second DC-to-DC converter comprises a third switch device and a fourth switch device coupled in series across the second output side and an inductor having a first end coupled between the third and fourth switch devices and a second end coupled to the second input side.

6. The range extender according to claim 5 , wherein:
the first DC-to-DC converter is coupled between a first energy storage device and an electric load;
the second DC-to-DC converter is coupled between a second energy storage device and the electric load; and
the controller is further configured to selectively:
operate the first and second DC-to-DC converters to transfer energy from the first and second energy storage devices to the electric load through the first and second inductors and the first and third switch devices in the normal mode;
operate the first bypass device to transfer energy from the first energy storage device to the electric load through the first bypass device in the first safety mode; and
operate the second bypass device to transfer energy from the second energy storage device to the electric load through the second bypass device in the second safety mode.

7. A range extender, comprising:
a first DC-to-DC converter having a first input side and a first output side;
a second DC-to-DC converter having a second input side and a second output side, wherein the second output side is coupled to the first output side;
a first bypass device coupled between the first input side and the first output side;
a second bypass device coupled between the second input side and the second output side; and
a controller configured to selectively:
control the first and second DC-to-DC converters to respectively convert a first input voltage at the first input side and a second input voltage at the second input side into an output voltage in a normal mode when the output voltage is higher than a critical voltage;
control the first bypass device such that the first DC-to-DC converter is bypassed in a first safety mode when the output voltage is lower than or equal to the critical voltage and the first input voltage is higher than the second input voltage; and
control the second bypass device such that the second DC-to-DC converter is bypassed in a second safety mode when the output voltage is lower than or equal to the critical voltage and the second input voltage is higher than the first input voltage.

8. The range extender according to claim 7 , wherein:
the first bypass device comprises a first bypass switch;
the second bypass device comprises a second bypass switch; and
the controller is further configured to selectively:
open the first and second bypass switches in the normal mode;
close the first bypass switch in the first safety mode; and
close the second bypass switch in the second safety mode.

9. The range extender according to claim 7 , wherein the first bypass device comprises a first diode having an anode coupled to the first input side and a cathode coupled to the first output side.

10. The range extender according to claim 7 , wherein the second bypass device comprises a second diode having an anode coupled to the second input side and a cathode coupled to the second output side.

11. The range extender according to claim 7 , wherein:
the first DC-to-DC converter comprises a first switch device and a second switch device coupled in series across the first output side and an inductor having a first end coupled between the first and second switch devices and a second end coupled to the first input side; and
the second DC-to-DC converter comprises a third switch device and a fourth switch device coupled in series across the second output side and an inductor having a first end coupled between the third and fourth switch devices and a second end coupled to the second input side.

12. The range extender according to claim 11 , wherein:
the first DC-to-DC converter is coupled between a first energy storage device and an electric load;
the second DC-to-DC converter is coupled between a second energy storage device and the electric load; and
the controller is further configured to selectively:
operate the first and second DC-to-DC converters to transfer energy from the first and second energy storage devices to the electric load through the first and second inductors and the first and third switch devices in the normal mode;
operate the first bypass device to transfer energy from the first energy storage device to the electric load through the first bypass device in the first safety mode; and
operate the second bypass device to transfer energy from the second energy storage device to the electric load through the second bypass device in the second safety mode.

Assignees

• Gen Electric

Inventors

• Li Fei

Classifications

• H02M3/04 Primary

  by static converters · CPC title

• H02H3/243

  for DC systems · CPC title

• Y02T90/14

  Plug-in electric vehicles · CPC title

• Y02T10/7072

  Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors · CPC title

• H02M3/158

  including plural semiconductor devices as final control devices for a single load · CPC title