Systems and methods for vehicle fuel system and evaporative emissions system diagnostics

Patent metadata

Field	Value
Publication number	US-10508618-B2
Application number	US-201715844949-A
Country	US
Kind code	B2
Filing date	Dec 18, 2017
Priority date	Dec 18, 2017
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

Methods and systems are provided for diagnosing a vehicle fuel system for a presence or absence of undesired evaporative emissions. In one example, a method comprises conducting a test for undesired evaporative emissions stemming from a fuel system of a vehicle via in a first operating mode, evacuating the fuel system to a variable vacuum level through an entirety of a fuel vapor canister configured to capture and store fuel vapors, and in a second operating mode, evacuating the fuel system to the variable vacuum level through a portion of the fuel vapor canister. In this way, the diagnostic may be conducted in an environmentally friendly fashion, where analysis of a bleed-up portion of the test is not impacted by fuel volatility at the time of the diagnostic.

First claim

The invention claimed is:

1. A method comprising:
conducting a test for undesired evaporative emissions stemming from a fuel system of a vehicle via in a first operating mode, evacuating the fuel system to a variable vacuum level through an entirety of a fuel vapor canister configured to capture and store fuel vapors; and
in a second operating mode, evacuating the fuel system to the variable vacuum level through a portion of the fuel vapor canister.

2. The method of claim 1 , further comprising:
learning common routes traveled by the vehicle, where learned routes include one or more learned key-off events, and further includes an expected duration of the one or more learned key-off events; and
wherein evacuating the fuel system in both the first operating mode and in the second operating mode is in response to a learned key-off event duration below a threshold key-off duration.

3. The method of claim 1 , wherein evacuating the fuel system in both the first operating mode and in the second operating mode includes evacuating the fuel system prior to the key-off event, and then sealing the fuel system and monitoring a pressure bleed-up and/or a pressure bleed-up rate in the fuel system, to indicate whether undesired evaporative emissions are stemming from the fuel system.

4. The method of claim 1 , wherein evacuating the fuel system to the variable vacuum level in both the first operating mode and the second operating mode is based at least in part based on vehicle-to-vehicle communication where it is indicated that the variable vacuum level is desired for the test to be robust.

5. The method of claim 4 , wherein the variable vacuum level in the first operating mode is a function of a loading state of the fuel vapor canister and fuel volatility; and
wherein the variable vacuum level in the second operating mode is a function of fuel volatility but independent of the loading state of the fuel vapor canister.

6. The method of claim 1 , wherein evacuating the fuel system in the first operating mode is via a vacuum pump positioned between the fuel vapor canister and atmosphere; and
wherein evacuating the fuel system in the second operating mode is via an engine.

7. The method of claim 6 , wherein the vacuum pump is positioned in a vacuum pump conduit, the vacuum pump in parallel with a canister vent valve positioned in a vent line between the fuel vapor canister and atmosphere; and
wherein the canister vent valve is commanded closed just prior to evacuating the fuel system in the first operating mode.

8. The method of claim 6 , further comprising activating the engine to combust air and fuel in order to evacuate the fuel system in the second operating mode, under conditions where the vehicle is being operated in an electric-only mode of operation.

9. A method comprising:
in a first operating condition, operating a vehicle in a first mode to evacuate a fuel system of the vehicle to a first variable vacuum level in order to conduct a test for undesired evaporative emissions stemming from the fuel system, where evacuating the fuel system in the first mode further loads a fuel vapor storage canister with fuel vapors from the fuel system; and
in a second operating condition, operating the vehicle in a second mode to evacuate the fuel system of the vehicle to a second variable vacuum level to conduct the test for undesired evaporative emissions, where evacuating the fuel system in the second mode avoids further loading of the fuel vapor storage canister with fuel vapors from the fuel system.

10. The method of claim 9 , wherein the first variable vacuum level is a function of a loading state of the fuel vapor storage canister and fuel volatility; and
wherein the second variable vacuum level is a function of fuel volatility but independent of the loading state of the fuel vapor storage canister.

11. The method of claim 10 , wherein the first operating condition includes the loading state of the fuel vapor storage canister in combination with fuel volatility being below a combination threshold; and
wherein the second operating condition includes the loading state of the fuel vapor storage canister in combination with fuel volatility being greater than the combination threshold.

12. The method of claim 9 , wherein evacuating the fuel system in both the first mode and the second mode is in response to a request to conduct the test and further responsive to an indication that a learned key-off event is of a duration less than a threshold key-off duration.

13. The method of claim 12 , wherein evacuating the fuel system in both the first operating condition and the second operating condition includes evacuating the fuel system to the first variable vacuum level or the second variable vacuum level, respectively, just prior to the learned key-off event; and
responsive to the key-off event, sealing the fuel system and indicating a presence or absence of undesired evaporative emissions as a function of pressure bleed-up or a pressure bleed-up rate in the fuel system.

14. The method of claim 9 , wherein evacuating the fuel system in the first operating condition is via a vacuum pump positioned between the fuel vapor canister and atmosphere; and
wherein evacuating the fuel system in the second operating condition is via an engine.

15. The method of claim 14 , wherein the engine is one of combusting air and fuel, or being rotated unfueled via an electric motor.

16. The method of claim 14 , wherein the vacuum pump is positioned in a vacuum pump conduit, the vacuum pump in parallel with a canister vent valve positioned in a vent line between the fuel vapor canister and atmosphere; and
wherein the canister vent valve is commanded closed just prior to evacuating the fuel system in the first mode.

17. The method of claim 9 , wherein evacuating the fuel system to the second variable vacuum further comprises an indication that a temperature of an exhaust catalyst is greater than a threshold temperature.

18. The method of claim 17 , further comprising activating a heating element of the exhaust catalyst to raise the temperature of the exhaust catalyst to greater than the threshold temperature under conditions where the temperature of the exhaust catalyst is below the threshold temperature.

19. A system for a hybrid electric vehicle, comprising:
a fuel system including a fuel tank for storing fuel;
an evaporative emissions system including a fuel vapor canister, the evaporative emissions system selectively fluidically coupled to the fuel system via a fuel tank isolation valve;
a vent line stemming from the fuel vapor canister, the vent line including a canister vent valve configured to selectively fluidically couple the fuel vapor canister to atmosphere;
an engine, an intake of the engine selectively fluidically coupled to the evaporative emissions system via a canister purge valve;
a fuel tank pressure transducer positioned in the fuel system;
a vacuum pump positioned in a vacuum pump conduit in parallel with the vent line;
a first check valve positioned in the vacuum pump conduit between the vacuum pump and the vent line downstream of the canister vent valve;
a second check valve positioned in the vacuum pump conduit between the vacuum pump and the vent line upstream of the canister vent valve; and
a controller storing instructions in non-transitory memory that, when executed, cause the controller to:
conduct a test for undesired evaporative emissions stemming from the fuel system in an environmentally-friendly fashion via, in a first operatin

Assignees

• Ford Global Tech Llc

Inventors

• Dudar Aed
• Peters Mark
• Yang Dennis

Classifications

• F02M25/08

  adding fuel vapours drawn from engine fuel reservoir {(electrical control of purge system F02D41/003)} · CPC title

• F02D2041/224

  Diagnosis of the fuel system · CPC title

• F02D41/22

  Safety or indicating devices for abnormal conditions {(in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809)} · CPC title

• F02D41/003

  Adding fuel vapours, e.g. drawn from engine fuel reservoir · CPC title

• B60K2015/03561

  Venting means working at specific times · CPC title