Method and systems for airflow control

Patent metadata

Field	Value
Publication number	US-10508606-B2
Application number	US-201414520539-A
Country	US
Kind code	B2
Filing date	Oct 22, 2014
Priority date	Oct 22, 2014
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

Various methods and systems are provided for controlling emissions. In one example, a controller is configured to respond to one or more of intake manifold air temperature (MAT), intake air flow rate, or a sensed or estimated intake oxygen fraction by changing an exhaust gas recirculation (EGR) amount to maintain particulate matter (PM) and NOx within a range, and then further adjusting the EGR amount based on NOx sensor feedback.

First claim

The invention claimed is:

1. A controller configured to respond to one or more of intake manifold air temperature (MAT), intake air flow rate, or a sensed or estimated intake oxygen fraction by changing an exhaust gas recirculation (EGR) amount to maintain particulate matter (PM) and NOx within a range, and then further adjusting the EGR amount based on NOx sensor feedback by determining a brake-specific NOx concentration based on the NOx sensor feedback and adjusting the EGR amount based on a difference between the brake-specific NOx concentration and a reference NOx concentration.

2. The controller of claim 1 , wherein the controller is configured to determine a reference intake oxygen concentration and change the EGR amount based on a difference between the reference intake oxygen concentration and the sensed or estimated intake oxygen fraction.

3. The controller of claim 2 , wherein the reference intake oxygen concentration is output from a map that maps the reference intake oxygen concentration to engine speed and load.

4. The controller of claim 3 , wherein the map is selected from among a plurality of maps based on ambient temperature and ambient pressure.

5. The controller of claim 2 , wherein the reference intake oxygen concentration is adjusted based on the intake MAT.

6. The controller of claim 1 , wherein the controller is configured to further adjust the EGR amount based on NOx sensor feedback by adjusting a reference intake oxygen concentration based on the difference between the brake-specific NOx concentration and the reference NOx concentration, and adjusting an EGR valve position based on a difference between an EGR flow reference and a calculated EGR flow, the EGR flow reference determined based on the reference intake oxygen concentration.

7. The controller of claim 1 , wherein the brake-specific NOx concentration is determined further based on humidity, exhaust oxygen concentration, fuel quantity, and engine power, and wherein the reference NOx concentration is output from a map that maps NOx concentration to engine speed and load, where the map is selected from among a plurality of maps based on ambient pressure and ambient temperature.

8. The controller of claim 1 , wherein the controller is further configured to adjust fuel injection timing to maintain the PM within the range, the fuel injection timing determined based on a reference injection timing output from a map and adjusted based on the intake MAT, the map selected from among a plurality of maps based on ambient temperature and ambient pressure.

9. A controller configured to determine an exhaust particulate matter (PM) concentration and an exhaust brake-specific NOx concentration, and, if the exhaust brake-specific NOx concentration is above a NOx threshold, reduce an intake air flow rate and, if the exhaust PM concentration is above a PM threshold, increase the intake air flow rate.

10. The controller of claim 9 , wherein the controller is configured to reduce the intake air flow rate by increasing an exhaust gas recirculation (EGR) flow rate and increase the intake air flow rate by decreasing the EGR flow rate.

11. The controller of claim 10 , wherein the controller is configured to determine the exhaust PM concentration and the exhaust brake-specific NOx concentration based on one or more of ambient pressure, ambient temperature, engine speed, engine load, humidity, exhaust oxygen concentration, fuel quantity, or NOx sensor feedback.

12. The controller of claim 11 , wherein the controller is configured to select an intake oxygen concentration reference from a map, the map selected from among a plurality of maps based on ambient pressure and ambient temperature, and adjust the EGR flow rate based on the intake oxygen concentration reference.

13. The controller of claim 12 , wherein the controller is configured to adjust the intake oxygen concentration reference based on manifold air temperature and further based on the exhaust brake-specific NOx concentration.

14. A method comprising:
with a controller, and responsive to one or more of intake manifold air temperature (MAT), intake air flow rate, or a sensed or estimated intake oxygen fraction, changing an exhaust gas recirculation (EGR) amount to maintain particulate matter (PM) and NOx within a range, including determining a reference intake oxygen concentration and changing the EGR amount based on a difference between the reference intake oxygen concentration and the sensed or estimated intake oxygen fraction, the reference intake oxygen concentration output from a map that maps the reference intake oxygen concentration to engine speed and load, the map selected by the controller from among a plurality of maps based on ambient temperature and ambient pressure; and then
with the controller, further adjusting the EGR amount based on NOx sensor feedback.

15. The method of claim 14 , wherein the reference intake oxygen concentration is adjusted based on the intake MAT.

16. The method of claim 14 , further comprising, with the controller, further adjusting the EGR amount based on the NOx sensor feedback by determining a brake-specific NOx concentration based on the NOx sensor feedback and adjusting the EGR amount based on a difference between the brake-specific NOx concentration and a reference NOx concentration.

17. The method of claim 16 , wherein the brake-specific NOx concentration is determined by the controller further based on humidity, exhaust oxygen concentration, fuel quantity, and engine power, and wherein the reference NOx concentration is output from a map that maps NOx concentration to engine speed and load, where the map is selected by the controller from among the plurality of maps based on ambient pressure and ambient temperature.

Assignees

• Gen Electric
• Ge Global Sourcing Llc

Inventors

• Mischler James Robert
• Henry Luke Michael

Classifications

• F02M26/00

  Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems · CPC title

• F02D41/1462

  with determination means using an estimation · CPC title

• F02D2041/1422

  Variable gain or coefficients · CPC title

• F02D2200/0418

  Air humidity · CPC title

• F02D2200/703

  Atmospheric pressure · CPC title