Building assembly including a weather resistant barrier, a sheet for use as a weather resistant barrier, a liquid coating composition and methods of making the foregoing

Patent metadata

Field	Value
Publication number	US-10508435-B2
Application number	US-201816196849-A
Country	US
Kind code	B2
Filing date	Nov 20, 2018
Priority date	Dec 31, 2015
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

A weather resistive barrier (WRB) for the exterior protection of building substrates can have a water vapor permeability that decreases with increasing temperature. In an embodiment, the WRB includes a coating comprising a LCST polymer, and may further include a second polymer. The WRB can be part of a building assembly, part of a sheet, or a sheet itself, the sheet having an air permeability of less than 0.02 L/(s m 2 ) at a pressure of 75 Pa. Furthermore a liquid coating composition can include a LCST polymer and a second polymer, wherein the liquid coating composition can be adapted that a solid coating formed by the liquid coating composition has an air permeability of less than 0.02 L/(s m 2 ) at a pressure of 75 Pa and a water vapor permeability that decreases with increasing temperature.

First claim

What is claimed is:

1. A building assembly comprising a building substrate and a weather resistive barrier (WRB), the WRB having a water vapor permeability that decreases with increasing temperature in a temperature range from 5° C. to 60° C. at 25% relative humidity (RH).

2. The building assembly of claim 1 , wherein the WRB comprises a coating including a lower critical solution temperature (LCST) polymer.

3. The building assembly of claim 2 , wherein the coating further comprises a second polymer different from the LCST polymer.

4. The building assembly of claim 2 , wherein the LCST polymer includes a hydroxyalkyl cellulose, a poly(alkylacrylamide), a poly(vinyl methyl ether), a polyetheramine, or any combination thereof.

5. The building assembly of claim 4 , wherein the LCST polymer includes a hydroxypropylcellulose, Poly(N-isopropylacrylamide), poly(N-(tert-butyl)acrylamide), a monoamine of a poly(ethylene propylene) copolymer, or any combination thereof.

6. The building assembly of claim 2 , wherein an amount of the LCST polymer in the coating is at least 0.5 wt % based on the total weight of the coating.

7. The building assembly of claim 3 , wherein the second polymer includes an acrylic polymer, an acrylic copolymer, a styrene acrylic copolymer, a vinyl acetate polymer, a vinyl acetate ethylene copolymer, an olefin wax, a polyethylene, a polypropylene, a polyurethane, a polyester, a vinylidene chloride polymer, a butadiene-vinylidene chloride copolymer, a styrene-butadiene copolymer, an acrylonitrile-butadiene copolymer, or any combination thereof.

8. The building assembly of claim 2 , wherein the WRB further comprises at least one of an UV absorber, a filler, a dye, an anti-foaming agent, a viscosity modifier, a dispersant, a surfactant, or any combination thereof.

9. The building assembly of claim 2 , wherein the coating of the WRB has a thickness of at least 10 μm and not greater than 500 μm.

10. The building assembly of claim 1 , wherein the water vapor permeability of the WRB has a decrease of at least 50% at a temperature increase from 5° C. to 60° C.

11. The building assembly of claim 1 , wherein the water vapor permeability of the WRB at a temperature of 25° C. or below is at least 12 US perms, and a water vapor permeability at a temperature of 45° C. or greater is not greater than 6 US perms.

12. The building assembly of claim 2 , wherein the coating is a one-layer-coating and the coating is in direct contact with at least one outer surface of the building substrate.

13. The building assembly of claim 12 , wherein the building substrate is a board, a panel, or a siding.

14. The building assembly of claim 13 , wherein the building substrate is a board comprising gypsum.

15. A sheet for use as a WRB comprising a coating, wherein the coating comprises a LCST polymer and a second polymer; the sheet has an air permeability of less than 0.02 L/(s m 2 ) at a pressure of 75 Pa; and a water vapor permeability of the sheet decreases with increasing temperature in a temperature range from 5° C. to 60° C.

16. The sheet of claim 15 , wherein the sheet comprises a porous substrate, and the coating overlies a first surface of the porous substrate.

17. The sheet of claim 15 , wherein the water vapor permeability of the sheet has a decrease of at least 50% at a temperature increase from 5° C. to 60° C.

18. The sheet of claim 15 , wherein the sheet further comprises an adhesive layer and is a self-adhered sheet.

19. The sheet of claim 15 , wherein the second polymer includes an acrylic polymer, an acrylic copolymer, a styrene acrylic copolymer, a vinyl acetate polymer, a vinyl acetate ethylene copolymer, an olefin wax, a polyethylene, a polypropylene, a polyurethane, a polyester, a vinylidene chloride polymer, a butadiene-vinylidene chloride copolymer, a styrene-butadiene copolymer, an acrylonitrile-butadiene copolymer, or any combination thereof.

20. The sheet of claim 15 , wherein the LCST polymer includes Poly(N-isopropylacrylamide) and the second polymer includes butadiene-vinylidene chloride.

21. A liquid coating composition comprising at least one LCST polymer and at least one second polymer, wherein a solid coating formed by the liquid coating composition has an air permeability of less than 0.02 L/(s m 2 ) at a pressure of 75 Pa; and a water vapor permeability of the solid coating decreases with increasing temperature in a temperature range from 5° C. to 60° C.

22. The liquid coating composition of claim 21 , wherein the LCST polymer includes a hydroxyalkyl cellulose, a poly(alkylacrylamide), a poly(vinyl methyl ether), a polyetheramine, or any combination thereof.

23. The liquid coating composition of claim 21 , wherein the second polymer includes an acrylic polymer, an acrylic copolymer, a styrene acrylic copolymer, a vinyl acetate polymer, a vinyl acetate ethylene copolymer, an olefin wax, a polyethylene, a polypropylene, a polyurethane, a polyester, a vinylidene chloride polymer, a butadiene-vinylidene chloride copolymer, a styrene-butadiene copolymer, an acrylonitrile-butadiene copolymer, or any combination thereof.

24. The liquid coating composition of claim 21 , wherein the LCST polymer includes Poly(N-isopropylacrylamide) and the second polymer includes butadiene-vinylidene chloride.

Assignees

• Certain Teed Corp

Inventors

• Peet Jeffrey H
• Heurtefeu Bertrand
• Love Nicole
• Diguet Antoine

Classifications

• C09D109/02

  Copolymers with acrylonitrile · CPC title

• C09D133/26

  Homopolymers or copolymers of acrylamide or methacrylamide · CPC title

• C09D109/06

  Copolymers with styrene · CPC title

• B05D1/02

  performed by spraying · CPC title

• E04B1/625 Primary

  Sheets or foils allowing passage of water vapor but impervious to liquid water; house wraps · CPC title