Method for purification of a CO2 stream

Patent metadata

Field	Value
Publication number	US-10508079-B2
Application number	US-201615764705-A
Country	US
Kind code	B2
Filing date	Sep 8, 2016
Priority date	Sep 30, 2015
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

A process for removing hydrogen and methanol from a CO2 stream which contains hydrogen and methanol as contaminants, wherein hydrogen and methanol are removed by contacting the CO2 stream with a catalyst which oxidizes hydrogen to water and methanol to carbon dioxide, obtaining a purified CO2 stream.

First claim

The invention claimed is:

1. A process for removing hydrogen and methanol from a CO 2 stream which contains hydrogen and methanol as contaminants,
wherein hydrogen and methanol are removed by contacting said CO 2 stream with a catalyst which oxidizes hydrogen to water and methanol to carbon dioxide, obtaining a purified CO 2 stream,
wherein at least part of said purified CO 2 stream, after removal of methanol and hydrogen, is fed into a urea synthesis process of an ammonia-urea integrated plant, and
wherein said CO 2 stream containing hydrogen and methanol is extracted from an ammonia section of said ammonia-urea integrated plant, wherein urea is produced at a urea synthesis pressure;
said CO 2 stream containing hydrogen and methanol is extracted at a pressure lower than said urea synthesis pressure;
the CO 2 stream containing hydrogen and methanol is compressed to a first pressure intermediate between said pressure of extraction and said urea synthesis pressure; and
the removal of hydrogen and methanol is carried out at said first pressure; and
at least part of the so obtained purified CO 2 stream is further compressed to said urea synthesis pressure and is fed to said urea synthesis process.

2. The process according to claim 1 , wherein said step of contacting the CO 2 stream with said catalyst is performed in a single catalytic reactor.

3. The process according to claim 1 , wherein said catalyst is a platinum-based or palladium-based catalyst.

4. The process according to claim 1 , wherein the purified CO 2 stream, after removal of hydrogen and methanol, contains no more than 10 ppm (vol) of hydrogen.

5. The process according to claim 1 , wherein the purified CO 2 stream, after removal of hydrogen and methanol, contains no more than 200 ppm (vol) of methanol.

6. The process according to claim 1 , wherein said CO 2 stream containing hydrogen and methanol is mixed with an amount of oxidant such as to provide at least an amount of oxygen required for oxidation of hydrogen to water and methanol to carbon dioxide.

7. The process according to claim 1 , wherein oxidation of hydrogen to water and methanol to carbon dioxide is carried out at a pressure of at least 20 bar or greater.

8. The process according to claim 1 , wherein said CO 2 stream containing hydrogen and methanol is mixed with an oxidant in a sufficient amount to provide oxygen for oxidation of hydrogen and methanol, and further oxygen for use as passivating agent in the urea synthesis process.

9. The process according to claim 1 , wherein the first compression is carried out in one or more first stage(s) of a multi-stage compressor and the second compression is carried out in one or more remaining stages of said compressor.

10. The process according to claim 1 , wherein water obtained by oxidation of hydrogen is separated from the purified carbon dioxide stream by condensation in a separator at said first pressure.

Assignees

• Casale Sa

Inventors

• Maffietti Federico

Classifications

• C01B3/48

  followed by reaction of water vapour with carbon monoxide · CPC title

• C01B2203/0205

  containing a reforming step · CPC title

• C07C273/10 Primary

  combined with the synthesis of ammonia · CPC title

• C01B2203/0475

  the impurity being carbon dioxide · CPC title

• C01B2203/068

  Ammonia synthesis · CPC title