Carbon material, method for manufacturing same, and use thereof

Patent metadata

Field	Value
Publication number	US-10508038-B2
Application number	US-201615552830-A
Country	US
Kind code	B2
Filing date	Feb 16, 2016
Priority date	Feb 24, 2015
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

The present provides a carbon material containing 50 to 1,000 ppm by mass of vanadium (V), wherein a mean particle diameter D50 is 3 to 7 μm; a tapping density after 400 times of tapping is 0.40 to 1.00 g/cm 3 ; a BET specific surface area is 4.0 to 12.0 m 2 /g; an R value (ID/IG) measured in the spectrum observed by Raman spectroscopy is 0.10 to 0.30; and an interplanar spacing d 002 of plane (002) (nm) and Lc 002 (nm) as being the size in the c-axis direction of the graphite crystals satisfy the relationship represented by the following formulae (1) and (2)

0.3362≤d 002 ≤0.3370  (1)

−23660× d 002 +8010≤ Lc 002 ≤−23660× d 002 +8025  (2);

which is suitable for a non-aqueous electrolytic secondary battery having a low resistance and a high coulomb efficiency; a method for producing the same; a carbon material for a battery electrode; an electrode; and a lithium-ion secondary battery using the above-described carbon material.

First claim

The invention claimed is:

1. A carbon material containing 50 to 1,000 ppm by mass of vanadium (V), wherein a 50% particle diameter in a volume-based cumulative particle size distribution measured by a laser diffraction method, D50, is 3 to 7 μm; a tapping density after 400 times of tapping is 0.40 to 1.00 g/cm 3 ; a BET specific surface area is 4.0 to 12.0 m 2 /g; an R value (ID/IG) as being an intensity ratio between a peak intensity ID of a peak in a vicinity of 1350 cm −1 and a peak intensity IG of a peak in a vicinity of 1580 cm −1 measured in a spectrum observed by Raman spectroscopy is 0.10 to 0.30; and an interplanar spacing of (002) plane, d 002 (nm), and a size in a c-axis direction of the graphite crystals, Lc (nm), which values are determined by an X-ray diffraction method, satisfy relationships represented by following formulae (1) and (2)
0.3362≤d 002 ≤0.3370  (1)

−23660× d 002 +8010≤ Lc 002 ≤−23660× d 002 +8025  (2).

2. The carbon material according to claim 1 , wherein vanadium contained in the carbon material exists as at least one compound selected from an oxide and a carbide.

3. The carbon material according to claim 2 , wherein the carbide is at least one member selected from VC, V 4 C 3 and V 5 C.

4. The carbon material according to claim 2 , wherein the oxide is at least one member selected from VO, V 2 O 3 , V 2 O 5 , VO 2 and V 6 O 13 .

5. The carbon material according to claim 1 , wherein vanadium is uniformly distributed from the surface to the core portion of graphite particles.

6. A method for producing a carbon material, the carbon material containing 50 to 1,000 ppm by mass of vanadium (V), wherein a 50% particle diameter in a volume-based cumulative particle size distribution measured by a laser diffraction method, D50, is 3 to 7 μm; a tapping density after 400 times of tapping is 0.40 to 1.00 g/cm 3 ; a BET specific surface area is 4.0 to 12.0 m 2 /g; an R value (ID/IG) as being an intensity ratio between a peak intensity ID of a peak in a vicinity of 1350 cm −1 and a peak intensity IG of a peak in a vicinity of 1580 cm −1 measured in a spectrum observed by Raman spectroscopy is 0.10 to 0.30; and an interplanar spacing of (002) plane, d 002 (nm), and a size in a c-axis direction of the graphite crystals, Lc (nm), which values are determined by an X-ray diffraction method, satisfy relationships represented by following formulae (1) and (2)
0.3362≤d 002 ≤0.3370  (1)

−23660× d 002 +8010≤ Lc 002 ≤−23660× d 002 +8025  (2)

the method comprising graphitization using coke as a raw material, in which coke a 50% particle diameter in a volume-based cumulative particle size distribution measured by a laser diffraction method, D50, is 7 μm or less, and the a value defined by a following formula:
α= S 1/ S 2

is 0.25 to 0.40, wherein S1 represents the sum of a peak areas of aromatic hydrocarbons in which 4 benzene rings are condensed in the volatile components of the coke in a GC-MS chart, and S2 represents the sum of peak areas of aromatic hydrocarbons in which 1 to 4 benzene rings are condensed in a GC-MS chart, and
wherein the graphitization is conducted by adding a vanadium compound in an amount of 200 to 10,000 ppm by mass in terms of vanadium to the raw material; the graphitization step comprises multiple heating steps; a temperature in a last heating step is set to 3,000 to 3,200° C.; and temperatures in other heating steps than the last heating step is set to 2,000 to 2,400° C.

7. The method for producing a carbon material according to claim 6 , comprising a cooling step between each heating step so as to decrease a treatment temperature to 1,300° C. or lower.

8. The method for producing a carbon material according to claim 6 , comprising adding a calcium compound that is at least one member selected from CaO, Ca(OH) 2 , CaCO 3 , Ca(COO) 2 , Ca(CH 3 COO) 2 , Ca(NO 3 ) 2 in an amount of 1 to 10,000 ppm by mass in terms of calcium to the carbon material treated in the above-described graphitization step and conducting re-graphitization at 3,000 to 3,200° C.

9. A carbon material for a battery electrode comprising the carbon material according to claim 1 .

10. A paste for an electrode comprising the carbon material for a battery electrode according to claim 9 and a binder.

11. An electrode for a lithium ion secondary battery comprising a formed body of the paste for an electrode according to claim 10 .

12. A lithium-ion secondary battery comprising the electrode according to claim 11 as a constituting element.

13. The lithium ion secondary battery according to claim 12 , using an electrolyte containing 20 vol % or more of propylene carbonate (PC).

Assignees

• Showa Denko Kk

Inventors

• Tonegawa Akihisa
• KOHNO Daisuke
• Harada Daisuke
• Wakizaka Yasuaki

Classifications

• H01M10/0569

  characterised by the solvents · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/583

  Carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/587

  for inserting or intercalating light metals · CPC title

• C01P2002/72

  by d-values or two theta-values, e.g. as X-ray diagram · CPC title