Nozzle compensation for shuttle based printers

Patent metadata

Field	Value
Publication number	US-10507670-B2
Application number	US-201715636320-A
Country	US
Kind code	B2
Filing date	Jun 28, 2017
Priority date	Jul 8, 2016
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

In a color printing environment, functions for printing color management are dissociated. An abstraction layer is also provided to facilitate setting and evaluation of all factors relating to color print and prediction.

First claim

The invention claimed is:

1. A method to compensate for a defective printer nozzle, the method comprising:
detecting a defective printer nozzle of a plurality of printer nozzles;
initiating a print job in a print mode, the print job including image data to be printed by the defective printer nozzle in accordance with a print mask that maps the plurality of printer nozzles to a plurality of pixel locations of an image;
modifying the print mask to print the image data with a complementary nozzle that can fully or partially compensate for the defective printer nozzle, wherein the print mask is modified to print with a partially complementary nozzle when a fully complementary nozzle is unavailable to compensate for the defective nozzle; and
printing the image in accordance with the print mode and the modified print mask.

2. The method of claim 1 , wherein the print mask is an unmodified print mask, and modifying of the unmodified print mask comprises:
scheduling the complementary nozzle in the modified print mask to print the image data scheduled for the defective printer nozzle in the unmodified print mask.

3. The method of claim 2 , wherein the complementary nozzle is the fully complementary nozzle operable to print the image data in a pixel location where the defective printer nozzle was scheduled to print the image data.

4. The method of claim 2 , wherein the complementary nozzle is the partially complementary nozzle operable to print the image data in a pixel location neighboring a pixel location where the defective printer nozzle was scheduled to print the image data.

5. The method of claim 4 , further comprising:
scheduling the partially complementary nozzle in the modified print mask only after fully complementary nozzles were not identified to compensate for the defective printer nozzle, wherein a fully complementary nozzle is operable to print image data in a pixel location scheduled in the unmodified print mask to be printed by the defective printer nozzle.

6. The method of claim 1 , wherein modifying the image comprises:
modifying the image to print a portion of the image data in each of the plurality of pixel locations neighboring the pixel location where the defective printer nozzle was to print the image data.

7. The method of claim 6 , wherein the image data is printed using one or more complementary printer nozzles.

8. The method of claim 1 , wherein the print mask is an unmodified print mask, and modifying of the unmodified print mask comprises:
obtaining a list including one or more printer nozzles of the plurality of printer nozzles that are fully complementary to the defective printer nozzle, wherein the fully complementary nozzles can print in a pixel location where the defective printer nozzle can be scheduled to print;
evaluating the fully complementary nozzles to identify a fully complementary nozzle that can print the image data in a pixel location where the unmodified print mask scheduled the defective printer nozzle to print the image data; and
scheduling the fully complementary nozzle to print the image data in the pixel location where the unmodified print mask scheduled the defective printer nozzle to print the image data.

9. The method of claim 1 , wherein the print mask is an unmodified print mask, and modifying of the unmodified print mask comprises:
obtaining a list including one or more printer nozzles of the plurality of printer nozzles that are partially complementary to the defective printer nozzle, wherein the partially complementary nozzles can print in a pixel location neighboring a pixel location where the defective printer nozzle can be scheduled to print the image data;
evaluating the partially complementary nozzles to identify a partially complementary nozzle that can print the image data in a pixel location neighboring a pixel location where the unmodified print mask scheduled the defective printer nozzle to print the image data; and
scheduling the partially complementary nozzle to print the image data in the pixel location neighboring the pixel location where the unmodified print mask scheduled the defective printer nozzle to print the image data.

10. The method of claim 1 , wherein modifying the image comprises:
modifying the image to print at least a portion of the image data in a pixel location other than a pixel location where the defective printer nozzle was to print the at least the portion of the image data.

11. The method of claim 10 , wherein the modifying of the image comprises:
randomly selecting a partially complementary nozzle to print the at least a portion of the image data in the pixel location; and
adjusting image data to be printed by the selected partially complementary nozzle in the pixel location to be equal or less than a maximum value.

12. The method of claim 10 , wherein the image is modified only if modifying the print mask to print the image data with the complementary printer nozzle would not compensate for the defective printer nozzle.

13. The method of claim 1 , further comprising:
if the print mask has been modified, the printing of the image includes printing the image using the image data in accordance with the modified print mask; and
if the image has been modified, the printing of the image includes printing the image using modified image data in accordance with the print mask.

14. The method of claim 1 , wherein the method is performed by a shuttle-based printer operable to print the image by ejecting ink by the plurality of printer nozzles onto a medium while passing over the medium, and modifying of the print mask comprises:
scheduling the complementary nozzle to print the image data of the defective printer nozzle during a pass different from a pass in which the defective printer nozzle was schedule to print the image data.

15. A method to compensate for defective printer nozzles of a printer, the method comprising:
initiating printing of an image in accordance with a selected print mode;
providing a plurality of levels of compensation including a fully complementary level of compensation and a partially complementary level of compensation;
causing the printer to select a most effective level of compensation based on the selected print mode for printing the image, wherein the fully complementary level of compensation is more effective than the partially complementary level of compensation; and
printing the image in accordance with the selected print mode and the most effective level of compensation, wherein the partially complementary level of compensation is selected when the fully complementary level of compensation is unavailable.

16. The method of claim 15 , wherein the most effective level of compensation is selected by a heuristic, a set of rules, or an algorithm.

17. A method to compensate for a defective printer nozzle, the method comprising:
detecting a defective printer nozzle of a plurality of printer nozzles;
initiating a print job in a print mode, the print job including image data to be printed by the defective nozzle in accordance with a print mask that maps the plurality of printer nozzles to a plurality of pixel locations of an image;
applying a fully complementary compensation scheme that alters the printing in pixel locations where the defective nozzle is scheduled to print; and
applying a partially complementary compensation scheme that alters the printing of at least some of the plurality of pixels in a different way than the fully complementary compensation scheme in one or more pixel locations where the fully complementary compensation scheme

Assignees

• Electronics For Imaging Inc

Inventors

• Billow Steven

Classifications

• B41J19/14

  with means for effecting line or character spacing in either direction · CPC title

• G06K15/107

  Mask selection · CPC title

• B41J2/465 Primary

  using masks, e.g. light-switching masks · CPC title

• B41J2/04581

  controlling heads based on piezoelectric elements · CPC title

• B41J2/2139

  Compensation for malfunctioning nozzles creating dot place or dot size errors (generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045) · CPC title