Peeling apparatus

Patent metadata

Field	Value
Publication number	US-10507637-B2
Application number	US-201816197676-A
Country	US
Kind code	B2
Filing date	Nov 21, 2018
Priority date	Nov 24, 2017
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

A peeling apparatus includes an ingot holding unit holding an ingot in a hanging state where a portion of the ingot to be peeled off as the wafer is directed downwardly, a water container containing water therein, an ultrasonic unit immersed in the water in the water container, a moving unit moving the ingot holding unit vertically into a position where the ingot holding unit faces the ultrasonic unit and at least the portion of the ingot to be peeled off as the wafer is immersed in the water in the water container, and a nozzle ejecting water to the portion of the ingot to be peeled off as the wafer thereby to promote the peeling of the wafer from the ingot.

First claim

What is claimed is:

1. A peeling apparatus for peeling off a wafer from an ingot with a peel-off layer formed therein by applying a laser beam having a wavelength that is transmittable through the ingot to the ingot while a focal point of the laser beam is being positioned at a depth equal to a thickness of the wafer to be peeled off, in the ingot, the peeling apparatus comprising:
an ingot holding unit holding the ingot in a hanging state where a portion of the ingot to be peeled off as the wafer is directed downwardly;
a water container containing water therein;
an ultrasonic unit immersed in the water in the water container;
a moving unit moving the ingot holding unit vertically into a position where the ingot holding unit faces the ultrasonic unit and at least the portion of the ingot to be peeled off as the wafer is immersed in the water in the water container; and
a nozzle ejecting water to the portion of the ingot to be peeled off as the wafer thereby to promote the peeling of the wafer from the ingot.

2. The peeling apparatus according to claim 1 , further comprising:
a detecting unit detecting the wafer peeled off from the ingot.

3. The peeling apparatus according to claim 1 , wherein:
the ingot includes a single-crystal SiC ingot having a c-axis and a c-plane perpendicular to the c-axis, and
the peel-off layer is made up of modified regions where SiC is separated into Si and C in the ingot and a succession of cracks extending isotropically along the c-plane from the modified regions, by applying a laser beam that is transmittable through single-crystal SiC to the ingot while a focal point of the laser beam is being positioned at a depth which corresponds to the thickness of the wafer, in the ingot from an end face of the ingot.

4. The peeling apparatus according to claim 3 , wherein:
the ingot includes the single-crystal SiC ingot having the c-axis inclined to a line normal to the end face thereof, the c-plane and the end face forming an off-angle therebetween, wherein the off-angle is less than 6 degrees, and
the peel-off layer is formed by continuously forming a modified region in the single-crystal SIC ingot in a direction perpendicular to a direction in which the off-angle is formed, producing a succession of cracks extending isotropically along the c-plane from the modified region, indexing-feeding the single-crystal SiC ingot and the focal point relatively to each other by a distance that is not larger than a width of the cracks in the direction in which the off-angle is formed, then continuously forming a modified region in the single-crystal SiC ingot in the direction perpendicular to the direction in which the off-angle is formed, and producing a succession of cracks extending isotropically along the c-plane from the last-mentioned modified region.

5. A peeling apparatus for peeling off a wafer from an ingot with a peel-off layer formed therein, the peeling apparatus comprising:
an ingot holding unit holding the ingot in a hanging state where a portion of the ingot to be peeled off as the wafer is directed downwardly;
a water container containing water therein;
an ultrasonic unit immersed in the water in the water container;
a moving unit moving the ingot holding unit vertically into a position where the ingot holding unit faces the ultrasonic unit and at least the portion of the ingot to be peeled off as the wafer is immersed in the water in the water container; and
a nozzle ejecting water to the portion of the ingot to be peeled off as the wafer thereby to promote the peeling of the wafer from the ingot.

6. The peeling apparatus according to claim 5 , further comprising:
a detecting unit detecting the wafer peeled off from the ingot.

7. The peeling apparatus according to claim 6 , wherein:
the ingot includes a single-crystal SiC ingot having a c-axis and a c-plane perpendicular to the c-axis, and
the peel-off layer is made up of modified regions where SiC is separated into Si and C in the ingot and a succession of cracks extending isotropically along the c-plane from the modified regions, by applying a laser beam that is transmittable through single-crystal SiC to the ingot while a focal point of the laser beam is being positioned at a depth which is equal to the thickness of the wafer, in the ingot from an end face of the ingot.

8. The peeling apparatus according to claim 7 , wherein:
the ingot includes the single-crystal SiC ingot having the c-axis inclined to a line normal to the end face thereof, the c-plane and the end face forming an off-angle therebetween, wherein the off-angle is less than 6 degrees, and
the peel-off layer is formed by continuously forming a first modified region in the single-crystal SiC ingot in a direction perpendicular to a direction in which the off-angle is formed, producing a succession of cracks extending isotropically along the c-plane from the first modified region, indexing-feeding the single-crystal SIC ingot and the focal point relatively to each other by a distance that is not larger than a width of the cracks in the direction in which the off-angle is formed, then continuously forming a second modified region in the single-crystal SiC ingot in the direction perpendicular to the direction in which the off-angle is formed, and producing a succession of cracks extending isotropically along the c-plane from the second modified region.

Assignees

• Disco Corp

Inventors

• Hinohara Kazuyuki
• Matsuo Haruki
• Hirata Kazuya
• Yamamoto Ryohei

Classifications

• B23K26/0622

  by shaping pulses · CPC title

• B23K26/53

  for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks · CPC title

• B23K26/0823

  Devices involving rotation of the workpiece · CPC title

• B23K26/0006

  taking account of the properties of the material involved (B23K26/32, B23K26/40 take precedence) · CPC title

• B23K26/38

  by boring or cutting · CPC title