Methods and apparatuses for casting polymer products
US-2024308162-A1 · Sep 19, 2024 · US
US10507604B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10507604-B2 |
| Application number | US-201514884529-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 15, 2015 |
| Priority date | Oct 29, 2014 |
| Publication date | Dec 17, 2019 |
| Grant date | Dec 17, 2019 |
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A nanotransfer printing method, including the steps of coating a polymer thin film on a template substrate where a surface pattern is formed, fabricating the polymer thin film into a thin-film replica mold by using the polymer thin film and an adhesive film, forming nanostructures on the thin-film replica mold, selectively weakening an adhesive force between the adhesive film and the thin-film replica mold, and transferring the nanostructures into a target object, is provided.
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What is claimed is: 1. A nanotransfer printing method comprising: coating a polymer thin film on a template substrate where a surface pattern is formed; fabricating the polymer thin film into a thin-film replica mold by using the polymer thin film and an adhesive film; forming nanostructures on the thin-film replica mold; selectively weakening an adhesive force between the adhesive film and the polymer thin film of the thin-film replica mold; and transferring the nanostructures onto a target object, wherein the selective weakening of the adhesive force between the adhesive film and the polymer thin film of the thin-film replica mold comprises: injecting an organic solvent vapor between the adhesive film and the polymer thin film of the thin-film replica mold to reduce interfacial detachment energy. 2. The nanotransfer printing method of claim 1 , wherein the forming of the nanostructures comprises: depositing a functional material on the thin-film replica mold through an angled deposition. 3. The nanotransfer printing method of claim 2 , wherein the depositing of the functional material on the thin-film replica mold comprises: depositing the functional material on the thin-film replica mold, which is slanted to have a specific angle with a surface of the thin-film replica mold that is prepared for the deposition of the thin-film replica mold in a direction of the deposition, to deposit the functional material only on protruded parts of the surface of the thin-film replica mold that is prepared for the deposition of the thin-film replica mold. 4. The nanotransfer printing method of claim 1 , wherein the template substrate is formed with a rugged type of the surface pattern through a reactive ion etching process and a patterning process including at least one of photolithography, block copolymer self-assembling lithography, or E-beam lithography. 5. The nanotransfer printing method of claim 1 , wherein the coating of the polymer thin film comprises one of: spreading a monolayered thin film and forming the polymer thin film; and sequentially spreading a first thin film and a second thin film and forming the polymer thin film as a multilayered thin film. 6. The nanotransfer printing method of claim 1 , wherein the coating of the polymer thin film comprises: spreading the polymer thin film through at least one of spin coating, deep coating, or spray coating. 7. The nanotransfer printing method of claim 1 , wherein the fabricating of the polymer thin film into the thin-film replica mold comprises: uniformly attaching the adhesive film to a side of the polymer thin film; and separating the polymer thin film, to which the adhesive film is attached, from the template substrate. 8. The nanotransfer printing method of claim 1 , wherein the injecting of the organic solvent vapor between the adhesive film and the polymer thin film of the thin-film replica mold comprises one of: touching a polymer pad, which contains an organic solvent, to the polymer thin film of the thin-film replica mold and providing the organic solvent vapor; and providing the organic solvent vapor that is evaporated from a liquid organic solvent. 9. The nanotransfer printing method of claim 8 , wherein the organic solvent has a solubility parameter that is similar to that of at least one of the polymer thin film or the adhesive film. 10. The nanotransfer printing method of claim 1 , wherein the transferring of the nanostructures onto the target object comprises: touching the adhesive film and the thin-film replica mold, in which the nanostructures are formed, to the target object to make the nanostructures meet the target object; and separating the thin-film replica mold and the adhesive film from the target object to make the nanostructures transferred onto the target object. 11. The nanotransfer printing method of claim 10 , wherein the separating of the thin-film replica mold and the adhesive film from the target object comprises: separating the adhesive film from the thin-film replica mold that is touched to the target object; and using an organic solvent to remove the thin-film replica mold that is touched to the target object. 12. The nanotransfer printing method of claim 1 , further comprising: repeating the transferring of the nanostructures onto the target object to generate a three-dimensional nanostructured SERS device with a stack of a plurality of layers. 13. The nanotransfer printing method of claim 1 , wherein the transferring of the nanostructures onto the target object further comprises: transferring the nanostructures onto a metallic thin film. 14. A nanotransfer printing method comprising: coating a polymer thin film on a template substrate where a surface pattern is formed; fabricating the polymer thin film into a thin-film replica mold by using the polymer thin film and an adhesive film; forming nanostructures on the thin-film replica mold; selectively weakening an adhesive force between the adhesive film and the polymer thin film of the thin-film replica mold; and transferring the nanostructures onto a target object, wherein the transferring of the nanostructures into the target object comprises: touching the adhesive film and the thin-film replica mold, in which the nanostructures are formed, to a polymer pad to make the nanostructures meet the polymer pad; separating the thin-film replica mold and the adhesive film from the polymer pad to leave the nanostructures on the polymer pad; touching the polymer pad, in which the nanostructures remain, to the target object to make the nanostructures meet the target object; and separating the polymer pad from the target object to make the nanostructures transferred onto the target object. 15. The nanotransfer printing method of claim 14 , wherein the separating of the thin-film replica mold and the adhesive film from the polymer pad comprises: separating the adhesive film from the polymer film of the thin-film replica mold that is touched to the polymer pad; and using an organic solvent to remove the thin-film replica mold that is touched to the polymer pad.
Coating on selected surface areas, e.g. using masks · CPC title
by making impressions of one or more parts of models, e.g. shaped articles and including possible subsequent assembly of the parts · CPC title
Moulds, cores, dies · CPC title
characterised by the shape of the surface · CPC title
enhancement Raman, e.g. surface plasmons · CPC title
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