Method for repairing sandwich panels made of composite materials involving the creation of a core or of a mould using stereolithography
US-2016263845-A1 · Sep 15, 2016 · US
US10507553B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10507553-B2 |
| Application number | US-201715697691-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 7, 2017 |
| Priority date | Nov 11, 2016 |
| Publication date | Dec 17, 2019 |
| Grant date | Dec 17, 2019 |
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According to an embodiment, a method is provided for preparing a reconditioning of a damaged portion of a component, particularly of an aircraft, by adding an insert, which fills and/or bridges the damaged portion. The method involves: producing a 3D CAD repair model of the damaged portion by scanning; analyzing the repair model and thus evaluating complexity of the damage and/or its reconditioning; as a function of the complexity, deciding between at least two alternative means to perform at least a following step, which is analyzing the repair model and thus dimensioning the reconditioning including the insert. Further, an insert is provided for filling and/or bridging a damaged portion for reconditioning of the damaged portion of a component, particularly of an aircraft, produced according to the method.
Opening claim text (preview).
What is claimed is: 1. A method of reconditioning a damaged portion of an aircraft component, the method comprising the steps of: scanning the damaged portion to produce a 3D CAD repair model of the damaged portion; analyzing the repair model to evaluate complexity of the damaged portion and/or complexity of reconditioning of the damaged portion; selecting, as a function of the evaluated complexity, between a plurality of different computer programs of a plurality of different computers, wherein the selecting results in a selected computer program of a selected computer having available calculation power for the evaluated complexity; analyzing the repair model with the selected computer program of the selected computer to calculate dimensional and/or mechanical parameters for reconditioning of the damaged portion, including information required to produce an insert to be used to repair the damaged portion. 2. The method according to claim 1 , further comprising the step of removing material from the damaged portion to simplify shape of the damaged portion. 3. The method according to claim 2 , further comprising the step of simplifying the CAD repair model. 4. The method according to claim 1 , wherein the step of analyzing the repair model to evaluate complexity is performed by comparing the repair model with a 3D CAD original model of the damaged portion in an original and undamaged status. 5. The method according to claim 1 , wherein the step of analyzing the repair model to evaluate complexity is performed using dimensional and/or mechanical parameters of the repair model. 6. The method according to claim 1 , wherein the step of analyzing the repair model with the selected computer program is performed by comparing the repair model with a 3D CAD original model of the damaged portion in an original and undamaged status. 7. The method according to claim 1 , further comprising the step of: producing the insert. 8. The method according to claim 7 , wherein the insert is produced having at least one surface complementary to the CAD repair model. 9. The method according to claim 7 , wherein the insert is produced having at least one fastening structure integrated and wherein the method comprises the step of working the damaged portion and thus creating a complementary structure adopted to cooperate with the fastening structure creating a complementary structure adopted to cooperate with the fastening structure. 10. The method according to claim 7 , further comprising the step of: inserting the insert into the damaged portion and fastening the insert to the component.
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