Microwave oven multiview silhouette volume calculation for mass estimation

Patent metadata

Field	Value
Publication number	US-10506671-B2
Application number	US-201615226281-A
Country	US
Kind code	B2
Filing date	Aug 2, 2016
Priority date	Jan 23, 2013
Publication date	Dec 10, 2019
Grant date	Dec 10, 2019

Abstract

A microwave heating apparatus includes a cavity arranged to receive a load. At least one microwave generator is configured to feed a plurality of microwaves into the cavity. At least one image-capturing device and a control unit is adapted to obtain load volume information of the load within the cavity based on information recorded by the image-capturing device about at least one portion of the load, obtain load density information using at least one of a user input and information recorded by the image-capturing device about at least one portion of the load, determine load mass information based upon the load volume information and the load density information, determine a heating pattern based upon the load mass information and control the at least one microwave generator to provide the heating pattern within the cavity.

First claim

What is claimed is:

1. A microwave heating apparatus comprising:
a cavity arranged to receive a load;
at least one microwave generator configured to feed a plurality of microwaves into the cavity;
at least one image-capturing device; and
a control unit, wherein the control unit:
converts information recorded by the image-capturing device into a plurality of silhouette images of the load and combines the plurality of silhouette images of the load to determine load volume information, wherein the load volume information is determined by capturing a plurality of images of the load, wherein the control unit separates out background information corresponding to portions of the cavity from foreground portions of the plurality of images corresponding to the load and calculates the load volume information by comparing the foreground portions of the plurality of images of the load;
determines load mass information at least based upon the load volume information;
determines a heating pattern based upon the load mass information; and
controls the at least one microwave generator to provide the heating pattern within the cavity.

2. The microwave heating apparatus of claim 1 , further comprising:
a load identity database having data regarding an identity of one or more potential loads and corresponding information regarding each potential load, wherein the control unit obtains the load mass information by comparing load identity information to the load identity database, wherein the load identity information is determined by at least one of a user input and information gathered by the image-capturing device as to at least a portion of the load.

3. The microwave heating apparatus of claim 2 , wherein the load identity database includes:
load identity data regarding an identity of the one or more potential loads and corresponding image information regarding doneness characteristics of each potential load, wherein the load identity data is determined by the information gathered by the image-capturing device as to at least a portion of the load, and wherein the information gathered by the image-capturing device is compared with the doneness characteristics.

4. The microwave heating apparatus of claim 1 , wherein the plurality of images of the load are captured by a plurality of image-capturing devices positioned proximate the cavity, and wherein the plurality of silhouette images are combined to define a plurality of pixel locations that correspond to a three-dimensional position of the load.

5. The microwave heating apparatus of claim 4 , wherein the control unit collects updated load surface information from the image-capturing device during performance of the heating pattern, wherein the control unit collects the updated load surface information at substantially regular time intervals, and wherein the control unit compares the updated load surface information with a stored load doneness table including load identity information and corresponding load doneness characteristics, and wherein when the updated load surface information is substantially similar to the corresponding load doneness characteristics, the control unit terminates the heating pattern.

6. The microwave heating apparatus of claim 5 , wherein the load volume information is determined by combining the at least a portion of pixels of the plurality of pixel locations.

7. The microwave heating apparatus of claim 1 , wherein the at least one microwave generator includes a plurality of microwave generators, and wherein each of the microwave generators is configured to deliver the plurality of microwaves to the cavity through respective microwave ports.

8. A method of heating a load in a cavity using microwaves, the method comprising the steps of:
obtaining a load identity for the load placed within the cavity;
obtaining a load volume for the load using a plurality of images captured by at least one image-capturing device, wherein a control pixelates the plurality of images into a plurality of pixels, and wherein the control combines at least a portion of the plurality of pixels to define the load volume, and wherein the control separates out background information corresponding to portions of the cavity from the foreground portions of the plurality of images corresponding to the load and calculates the load volume by comparing the foreground portions of the plurality of images of the load;
determining a load mass using at least the load volume;
determining a heating pattern for the load based upon at least the load mass; and
heating the load within the cavity using the determined heating pattern.

9. The method of claim 8 , wherein the step of obtaining a load identity includes using at least one of a manual identity input and the plurality of images from the at least one image-capturing device.

10. The method of claim 8 , wherein the load volume is obtained by measuring and comparing datum points within each of the plurality of images.

11. The method of claim 10 , wherein each of the plurality of images are captured by one image-capturing device, and wherein the load is rotated within the cavity.

12. The method of claim 8 , wherein the step of obtaining the load volume includes combining the plurality of pixels to generate a three-dimensional surface image and calculating a volume of the three-dimensional surface image.

13. The method of claim 8 , further including the steps of:
collecting load surface information from the image-capturing device during performance of the heating pattern, wherein the control collects updated load surface information at substantially regular time intervals;
comparing the updated load surface information with a stored load doneness table including a plurality of load identities, each corresponding to set of load doneness characteristics, and wherein the control compares the updated load surface information with the set of corresponding load doneness characteristics to determine when the updated load surface information is substantially similar to the set of corresponding load doneness characteristics;
terminating the heating pattern when the updated load surface information is substantially similar to the set of corresponding load doneness characteristics.

14. A method of heating a load in a cavity using microwaves, the method comprising the steps of:
obtaining a plurality of load silhouettes of the load within the cavity of a microwave using at least one image-capturing device;
separating out background information corresponding to portions of the cavity from foreground portions of a plurality of images corresponding to the load to define the plurality of load silhouettes;
identifying at least one usable doneness region using the plurality of load silhouettes;
determining a heating pattern of a microwave generator for heating, wherein the heating pattern is based upon the at least one usable doneness region;
heating the load within the cavity using the determined heating pattern; and
terminating the heating pattern when a control determines that at least a portion of the at least one usable doneness region is substantially similar to a corresponding stored doneness characteristic.

15. The method of claim 14 , further comprising a step of:
using at least one of a manual identity input and the plurality of load silhouettes to determine an identity of the load.

16. The method of claim 15 , further including the steps of:
obtaining a load volume for the load using the plurality of load silhouettes captured by the at least one image-capturing device;
using the identity of the load to determine a l

Assignees

• Whirlpool Co

Inventors

• Corona Enrique
• Hallgren Fredrik
• Polli Horacio
• Santacatterina Gianpiero

Classifications

• H05B6/688

  for thawing · CPC title

• H05B6/705

  using microwave tuning · CPC title

• H05B6/6447 Primary

  Method of operation or details of the microwave heating apparatus related to the use of detectors or sensors · CPC title

• A23L5/15

  using wave energy, irradiation, electrical means or magnetic fields, e.g. oven cooking or roasting using radiant dry heat · CPC title

• H05B6/686

  Circuits comprising a signal generator and power amplifier, e.g. using solid state oscillators · CPC title