Electric tool

Patent metadata

Field	Value
Publication number	US-10505473-B2
Application number	US-201515123074-A
Country	US
Kind code	B2
Filing date	Mar 25, 2015
Priority date	Mar 28, 2014
Publication date	Dec 10, 2019
Grant date	Dec 10, 2019

Abstract

An electric tool including a motor configured to be driven by a PWM control of a semiconductor switching element by using a power supply, a power transmission mechanism configured to transmit a rotation of the motor to an end tool, and a controller configured to control a rotation of the motor by a duty ratio of a PWM signal, wherein the controller is configured to set the duty ratio to a reference duty ratio less than 100% when a voltage of the power supply applied to the electric tool is within a predetermined range including a rated voltage of the electric tool, and wherein the controller is configured to drive the motor by setting the duty ratio to be higher than the reference duty ratio when the voltage of the power supply applied to the electric tool is lower than the predetermined range.

First claim

What is claimed is:

1. An electric tool comprising:
a housing;
a power supply cord that extends from the housing and is configured to be connected to an external power supply;
a motor configured to be driven by a PWM control of a semiconductor switching element by using power supplied from the external power supply via the power supply cord;
a power transmission mechanism configured to transmit a rotation of the motor to an end tool so as to drive the end tool; and
a controller configured to control a rotation of the motor by a duty ratio of the PWM control,
wherein, the controller is further configured such that when a voltage drop due to usage of an extension cord occurs, the controller drives the motor by setting the duty ratio to be higher than a duty ratio which is set when the power is supplied from the external power supply via only the power supply cord,
wherein an initial duty ratio is less than 90%, and
wherein the controller drives the motor by increasing the duty ratio when the voltage of the power supply applied to the electric tool is lower than the rated voltage, the upper limit of the increased duty ratio being 100%.

2. The electric tool according to claim 1 ,
wherein the power supply is an AC power supply supplied from the outside through the power supply cord,
wherein a rectifier circuit configured to rectify the AC power supply is provided in a housing of the electric tool, and
wherein a brushless motor configured to be driven by using an inverter circuit is used as the motor.

3. The electric tool according to claim 1 , further comprising:
a trigger for rotating the motor,
wherein the controller sets the duty ratio to be higher than the initial duty ratio when there is a potential difference between a first voltage of the power supply applied to the electric tool immediately after the trigger has been pulled and a second voltage of the power supply applied to the electric tool after the start of the motor.

4. The electric tool according to claim 3 ,
wherein the controller determines the duty ratio from the second voltage within a predetermined time immediately after the trigger has been pulled.

5. The electric tool according to claim 4 ,
wherein the controller drives the motor by increasing the duty ratio when the second voltage has decreased during the rotation of the motor.

6. The electric tool according to claim 4 ,
wherein the controller drives the motor in a state where the duty ratio, which has been determined by using the second voltage immediately after the pulling of the trigger, is fixed until the trigger is returned.

7. The electric tool according to claim 1 , further comprising a rotation number setting unit configured to set a maximum rotation number of the motor to a plurality of levels,
wherein the duty ratio is set to a plurality of steps within a range between 0 and the initial duty ratio, in proportion to the set levels of the rotation number.

8. The electric tool according to claim 1 :
wherein the controller is configured to set the duty ratio immediately after pulling a trigger for rotating the motor to be less than 100%, and
wherein the controller is configured to increase the duty ratio when a voltage of the power supply applied to the electric tool after the start of the motor becomes lower than a rated voltage of the electric tool by a voltage drop which occurs due to the power supply cord.

9. The electric tool according to claim 1 :
wherein the controller is configured to set the duty ratio before the start of the motor to be less than 100%, and
wherein the controller is configured to drive the motor in a duty ratio higher than a previous duty ratio when a voltage of the power supply applied to the electric tool after the start of the motor becomes lower than a voltage of the power supply before the start of the motor by a voltage drop which occurs due to the power supply cord.

10. The electric tool according to claim 9 ,
wherein a state of the motor before the start refers to a state before current flows through the motor, and a state of the motor after the start refers to a state where current flows through the motor.

11. An electric tool comprising:
a housing;
a power supply cord that extends from the housing and is configured to be connected to an external power supply;
a motor configured to be driven by a PWM control of a semiconductor switching element by using power supplied from the external power supply via the power supply cord;
a power transmission mechanism configured to transmit a rotation of the motor to an end tool so as to drive the end tool; and
a controller configured to control a rotation of the motor by a duty ratio of the PWM control,
wherein, when a predetermined time has passed from the start of the motor, in a case where an extension cord is connected between the power supply cord and the external power supply and the power is supplied from the external power supply via the power supply cord and the extension cord, the controller is configured to drive the motor by setting the duty ratio to be higher than a duty ratio which is set when the power is supplied from the external power supply via only the power supply cord,
wherein an initial duty ratio is less than 90%, and
wherein the controller drives the motor by increasing the duty ratio when the voltage of the power supply applied to the electric tool is lower than the rated voltage, the upper limit of the increased duty ratio being 100%.

Assignees

• Hitachi Koki Kk
• Koki Holdings Co Ltd

Inventors

• Takano Nobuhiro
• Iwata Kazutaka
• Koizumi Toshiaki
• Tadokoro Naoki
• Haga Hiroshi
• Satou Shinichirou

Classifications

• H02P27/08

  with pulse width modulation · CPC title

• B25F5/00 Primary

  Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for · CPC title

• H02P6/16 Primary

  Circuit arrangements for detecting position · CPC title