Internal combustion engine system and control method for internal combustion engine

Patent metadata

Field	Value
Publication number	US-10502148-B2
Application number	US-201715859312-A
Country	US
Kind code	B2
Filing date	Dec 29, 2017
Priority date	Jan 17, 2017
Publication date	Dec 10, 2019
Grant date	Dec 10, 2019

Abstract

An electronic control unit is configured to select a first cam as a driving cam of an intake valve in a first operation range where a target value of an EGR rate is set to a specified EGR rate, and is configured to select a second cam as the driving cam in a second operation range smaller in valve duration and lift amount than the first cam. Accordingly, in most of the operation regions, the first cam is selected, and the second cam is selected only in a high-torque and high-speed region. When the second cam is selected in the high-torque and high-speed region, the state where an actual compression ratio is high can be eliminated, and suction efficiency can be decreased. Therefore, decrease in a knocking limit can be suppressed.

First claim

What is claimed is:

1. An internal combustion engine system, comprising:
a turbocharged engine including a plurality of intake cams different in cam profile, an EGR system, and an ignition device, the intake cams being configured to drive an intake valve, the EGR system being configured to introduce exhaust gas flowing through an exhaust system, as external EGR gas, into an intake system, the ignition device being configured to ignite an air-fuel mixture in a cylinder; and
an electronic control unit, the electronic control unit being configured to set a target value of an EGR rate in accordance with an operating state identified with engine torque and engine speed, the EGR rate being expressed as a ratio of the external EGR gas to intake air,
in a first operation region where the target value of the EGR rate is set to a specified EGR rate, the electronic control unit being configured to select a first cam as a driving cam of the intake valve and being configured to set closing timing of the intake valve to a first crank angle section, the first crank angle section including a crank angle that offers highest suction efficiency under a condition where the engine speed and turbocharging pressure are fixed, and
in a second operation region, the electronic control unit being configured to select a second cam as the driving cam, the second cam being smaller in valve duration and lift amount than the first cam, and being configured to set the closing timing to a second crank angle section and change ignition timing of the ignition device to a more advanced side than the ignition timing of the ignition device in the first operation region, the second operation region being positioned closer to a high-speed side than the first operation region, the second operation region having the target value of the EGR rate set to a value lower than the specified EGR rate, the second crank angle section being positioned at a more advanced side than the first crank angle section and being lower in suction efficiency than the first crank angle section.

2. The internal combustion engine system according to claim 1 , wherein
the electronic control unit is configured to wait for the switching of the driving cam until change of an actual EGR rate is completed when switching the driving cam from the first cam to the second cam with a shift of the operating state from the first operation region to the second operation region.

3. The internal combustion engine system according to claim 1 , wherein
the turbocharged engine includes an injector that supplies fuel into the cylinder,
the electronic control unit is configured to control the injector such that the fuel is injected in a compression stroke when the operating state is in the first operation range, and
the electronic control unit is configured to control the injector such that the fuel is injected in an intake stroke when the operating state is in the second operation range.

4. The internal combustion engine system according to claim 3 , wherein
the electronic control unit is configured to wait for the switching of the driving cam until change of injection timing of the injector is completed when switching the driving cam from the first cam to the second cam with a shift of the operating state from the first operation region to the second operation region.

5. The internal combustion engine system according to claim 1 , wherein
the turbocharged engine includes a camshaft that supports the plurality of intake cams, and a rotation phase change mechanism that changes a rotation phase of the camshaft relative to a crankshaft, and
when switching the driving cam from the first cam to the second cam with a shift of the operating state from the first operation region to the second operation region, the electronic control unit is configured to change the rotation phase such that the suction efficiencies before and after the switching of the driving cam coincide and wait for the switching of the driving cam until change of the rotation phase is completed.

6. The internal combustion engine system according to claim 1 , wherein
the turbocharged engine includes a liquid-cooled intercooler that cools the intake air flowing through the intake system, and a heat exchanger that shares a coolant with the intercooler, and
the electronic control unit is configured not to perform switching of the driving cam when the following conditions i) and ii) are both satisfied,
i) switching the driving cam from the first cam to the second cam with a shift of the operating state from the first operation region to the second operation region, and
ii) temperature of the coolant fed to the intercooler and the heat exchanger is higher than a specified temperature.

7. The internal combustion engine system according to claim 1 , wherein
in a third operation region, the electronic control unit is configured to select a third cam as the driving cam, the third cam is smaller in lift amount than the first cam and smaller in valve duration than the second cam, and is configured to set the closing timing to a third crank angle section and change the ignition timing of the ignition device to a more advanced side than the ignition timing of the ignition device in the first operation region, the third operation region being positioned closer to a low speed side than the first operation region, the third operation region having the target value of the EGR rate set to a value lower than the specified EGR rate, the third crank angle section being positioned at a more advanced side than the first crank angle section and being narrower than the second crank angle section.

8. The internal combustion engine system according to claim 1 , wherein
the turbocharged engine has a geometric compression ratio defined as 11 or more.

9. A control method for an internal combustion engine,
the internal combustion engine including a turbocharged engine and an electronic control unit,
the turbocharged engine including a plurality of intake cams different in cam profile, an EGR system, and an ignition device, the intake cams being configured to drive an intake valve, the EGR system being configured to introduce exhaust gas flowing through an exhaust system, as an external EGR gas, in to an intake system, the ignition device being configured to ignite an air-fuel mixture in a cylinder,
the electronic control unit being configured to set a target value of an EGR rate in accordance with an operating state identified with engine torque and engine speed, the EGR rate being expressed as a ratio of the external EGR gas to intake air, the control method comprising:
in a first operation region where the target value of the EGR rate is set to a specified EGR rate, selecting, via the electronic control unit, a first cam as a driving cam of the intake valve, and setting, via the electronic control unit, closing timing of the intake valve to a first crank angle section including a crank angle that offers a highest suction efficiency under a condition where the engine speed and turbocharging pressure are fixed; and
in a second operation region, selecting, via the electronic control unit, a second cam as the driving cam, setting, via the electronic control unit, the closing timing to a second crank angle section positioned at a more advanced side than the first crank angle section, and changing, via the electronic control unit, ignition timing of the ignition device to a more advanced side than the ignition timing of the ignition device in the first operation region,
the second operation region positioned closer to a high-speed side than the first operation region, the second operation region having the target value of the EGR rate set to a value lower than the specified EGR r

Assignees

• Toyota Motor Co Ltd

Inventors

• Hotta Shintaro
• Kato Akira
• Mitani Shinichi

Classifications

• F02D41/0072 Primary

  Estimating, calculating or determining the EGR rate, amount or flow (sensors in EGR systems F02M26/45) · CPC title

• F02D41/0052

  Feedback control of engine parameters, e.g. for control of air/fuel ratio or intake air amount · CPC title

• F02D41/30

  Controlling fuel injection {(F02D41/182, F02D41/24 take precedence)} · CPC title

• F02D2200/101

  Engine speed · CPC title

• F02D41/38

  of the high pressure type · CPC title