Ceramics and glass ceramics exhibiting low or negative thermal expansion

Patent metadata

Field	Value
Publication number	US-10501367-B2
Application number	US-201615742236-A
Country	US
Kind code	B2
Filing date	Jul 5, 2016
Priority date	Jul 6, 2015
Publication date	Dec 10, 2019
Grant date	Dec 10, 2019

Abstract

Ceramics and glass-ceramics have low and/or negative coefficients of thermal expansion. Crystalline phases of the formula AM2Si2-yGeyO7 (A=Sr and Ba and M=Zn, Mg, Ni, Co, Fe, Cu, Mn, with Sr, Ba and Zn necessarily having to be present) can be produced by conventional ceramic processes or by crystallization from glasses. The compositions form solid solutions, where the elements indicated as component M can be replaced by one another in virtually any concentration but the concentration of Zn must always be at least 50% of the sum of all components indicated under M. The stoichiometry of these silicates and also their structure can differ to a greater or lesser extent.

First claim

The invention claimed is:

1. A material based on a crystal phase of composition Ba 1-x Sr x M 2 Si 2-y Ge y O 7 with 0.1<x<1 and 0≤y≤2, where M comprises Zn as a constituent such that the material has a negative coefficient of thermal expansion or a coefficient of linear thermal expansion of <1·10 −6 K −1 .

2. The material as claimed in claim 1 , wherein M contains at least one further constituent selected from the group consisting of Mg, Mn, Co, Ni, Fe and Cu.

3. The material as claimed in claim 1 , wherein the crystal phase is present in a volume concentration of >50% and other phases present being other crystal phases or one or more glass phases of a different chemical composition.

4. The material as claimed in claim 1 , wherein the crystal phase has been crystallized from a glass.

5. A glass-ceramic or ceramic product comprising the material as claimed in claim 1 .

6. A method of producing the material as claimed in claim 1 , comprising sintering amorphous powders, with densification by viscous flow commencing before crystallization of the crystal phase occurs at an end portion of the sintering.

7. A method of producing the material as claimed in claim 1 , comprising sintering crystalline powders which contain the crystal phase.

8. Oven windows comprising the material as claimed in claim 1 .

9. Cookware comprising the material as claimed in claim 1 .

10. Telescope mirrors or other passive elements for optical technologies comprising the material as claimed in claim 1 .

11. Joining material having low coefficients of thermal expansion comprising the material as claimed in claim 1 .

12. Glazing material having low coefficients of thermal expansion comprising the material as claimed in claim 1 .

13. The material as claimed in claim 2 , wherein a sum of concentration(s) of the at least one further constituent does not exceed the concentration of Zn.

14. The material as claimed in claim 1 , wherein the composition is selected from the group consisting of Ba 0.9 Sr 0.1 Zn 2 Si 2 O 7 , Ba 0.8 Sr 0.2 Zn 2 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 2 Si 2 O 7 , Ba 0.1 Sr 0.9 Zn 2 Si 2 O 7 , Ba 0.01 Sr 0.99 Zn 2 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.5 Mg 0.5 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.3 Mg 0.7 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.5 Co 0.5 Si 2 O 7 , Ba 0.5 Sr 0.5 ZnCoSi 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.9 Mn 0.1 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.5 Mn 0.5 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.8 Ni 0.2 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.7 Ni 0.3 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.6 Ni 0.4 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.9 Cu 0.1 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.7 Cu 0.3 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.5 Cu 0.5 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 2 Si 1.9 Ge 0.1 O 7 , and Ba 0.5 Sr 0.5 Zn 1.7 Fe 0.3 Si 2 O 7 .

15. The material as claimed in claim 1 , wherein the composition is selected from the group consisting of Ba 0.8 Sr 0.2 Zn 2 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 2 Si 2 O 7 , Ba 0.1 Sr 0.9 Zn 2 Si 2 O 7 , Ba 0.01 Sr 0.99 Zn 2 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.5 Mg 0.5 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.5 Co 0.5 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.5 Mn 0.5 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.8 Ni 0.2 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.7 Ni 0.3 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 1.9 Cu 0.1 Si 2 O 7 , Ba 0.5 Sr 0.5 Zn 2 Si 1.9 Ge 0.1 O 7 , and Ba 0.5 Sr 0.5 Zn 1.7 Fe 0.3 Si 2 O 7 .

16. A material based on a crystal phase of composition Ba 1-x Sr x M 2 Si 2-y Ge y O 7 with 0.1<x<1 and 0≤y≤2, where M comprises Zn as a constituent such that the material has a negative coefficient of thermal expansion or a coefficient of linear thermal expansion of <1·10 −6 K −1 and M further contains at least one further constituent selected from the group consisting of Mg, Mn, Co, Ni, Fe and Cu, wherein the crystal phase is present in a volume concentration of >50% and other phases present being other crystal phases or one or more glass phases of a different chemical composition, and a sum of concentration(s) of the at least one further constituent does not exceed the concentration of Zn.

Assignees

• Fraunhofer Ges Forschung

Inventors

• Thieme Christian
• Ruessel Christian

Classifications

• C04B35/01 Primary

  based on oxide ceramics · CPC title

• C04B2235/3275

  Cobalt oxides, cobaltates or cobaltites or oxide forming salts thereof, e.g. bismuth cobaltate, zinc cobaltite · CPC title

• C03C3/068

  containing rare earths · CPC title

• C03C3/066

  containing zinc · CPC title

• C04B35/16

  based on silicates other than clay {(zircon C04B35/48)} · CPC title