Radiant heater apparatus

Patent metadata

Field	Value
Publication number	US-10501042-B2
Application number	US-201916419480-A
Country	US
Kind code	B2
Filing date	May 22, 2019
Priority date	Dec 20, 2016
Publication date	Dec 10, 2019
Grant date	Dec 10, 2019

Abstract

A radiant heater apparatus includes an interior panel, a heater main body, and a cover layer. The interior panel includes a deployment portion to be deployed into a cabin space due to a deployment of an airbag apparatus. The deployment portion has a breaking edge where a panel tear portion breaks when the airbag apparatus is deployed. The panel tear portion includes a centerline portion and a pair of sideline portions. The deployment portion includes the breaking edge that is formed along the centerline portion or the sideline portions. The deployment portion has a stress concentration portion that locally applies stress to the cover layer while at least a part of the breaking edge formed along the centerline portion is not in contact with the cover layer, when the deployment portion is deployed and comes into contact with the cover layer.

First claim

What is claimed is:

1. A radiant heater apparatus for a vehicle provided with an airbag apparatus to emit radiant heat toward an occupant in a cabin of the vehicle, the radiant heater apparatus comprising:
an interior panel disposed on a cabin side of the airbag apparatus;
a heater main body disposed on a cabin side of the interior panel, and shaped in a sheet to generate and emit radiant heat; and
a cover layer disposed on a cabin side of the heater main body to cover the heater main body, wherein
the interior panel includes a deployment portion to be deployed into the cabin by a deployment of the airbag apparatus, the deployment portion having a breaking edge where a panel tear portion breaks when the airbag apparatus is deployed,
the panel tear portion includes: a centerline portion that extends in one direction from one side to another side of the one direction; and a pair of sideline portions, each of the sideline portions extending in a direction that intersects with the centerline portion at or near a corresponding end of the centerline portion,
the deployment portion includes the breaking edge to be formed along the centerline portion or the sideline portions,
the deployment portion has a stress concentration portion that locally applies stress to the cover layer while at least a part of the breaking edge formed along the centerline portion is not in contact with the cover layer when the deployment portion is deployed and comes into contact with the cover layer,
the centerline portion comprises a thin material portion,
the thin material portion is disposed in a line shape on which protrusions are continuously and alternately arranged, with orientations of the protrusions opposite to each other, to cause the breaking edge to be shaped to have protrusions, and
the protrusions of the breaking edge formed along the centerline portion define the stress concentration portion when the protrusions come into contact with the cover layer.

2. A radiant heater apparatus for a vehicle provided with an airbag apparatus to emit radiant heat toward an occupant in a cabin of the vehicle, the radiant heater apparatus comprising:
an interior panel disposed on a cabin side of the airbag apparatus;
a heater main body disposed on a cabin side of the interior panel, and shaped in a sheet to generate and emit radiant heat; and
a cover layer disposed on a cabin side of the heater main body to cover the heater main body, wherein
the interior panel includes a deployment portion to be deployed into the cabin by a deployment of the airbag apparatus, the deployment portion having a breaking edge where a panel tear portion breaks when the airbag apparatus is deployed,
the panel tear portion includes: a centerline portion that extends in one direction from one side to another side of the one direction; and a pair of sideline portions, each of the sideline portions extending in a direction that intersects with the centerline portion at or near a corresponding end of the centerline portion,
the deployment portion includes the breaking edge to be formed along the centerline portion or the sideline portions,
the deployment portion has a stress concentration portion that locally applies stress to the cover layer while at least a part of the breaking edge formed along the centerline portion is not in contact with the cover layer, when the deployment portion is deployed and comes into contact with the cover layer,
the centerline portion comprises: openings arranged apart from one another; and material portions located between the openings adjacent to each other,
the material portions come to have protrusions when the material portions break, and
the protrusions formed along the centerline portion define the stress concentration portion when the protrusions come into contact with the cover layer.

3. A radiant heater apparatus for a vehicle provided with an airbag apparatus to emit radiant heat toward an occupant in a cabin of the vehicle, the radiant heater apparatus comprising:
an interior panel disposed on a cabin side of the airbag apparatus;
a heater main body disposed on a cabin side of the interior panel, and shaped in a sheet to generate and emit radiant heat; and
a cover layer disposed on a cabin side of the heater main body to cover the heater main body, wherein
the interior panel includes a deployment portion to be deployed into the cabin by a deployment of the airbag apparatus, the deployment portion having a breaking edge where a panel tear portion breaks when the airbag apparatus is deployed,
the panel tear portion includes: a centerline portion that extends in one direction from one side to another side of the one direction; and a pair of sideline portions, each of the sideline portions extending in a direction that intersects with the centerline portion at or near a corresponding end of the centerline portion,
the deployment portion includes the breaking edge to be formed along the centerline portion or the sideline portions,
the deployment portion has a stress concentration portion that locally applies stress to the cover layer while at least a part of the breaking edge formed along the centerline portion is not in contact with the cover layer, when the deployment portion is deployed and comes into contact with the cover layer,
the deployment portion comprises a first deployment portion and a second deployment portion on opposite sides of the centerline portion,
the first deployment portion and the second deployment portion are deployed so as to cause the breaking edges formed along the centerline portion to separate from each other when the airbag apparatus is deployed,
the interior panel includes a center bulge along the centerline portion in at least one of the first deployment portion and the second deployment portion,
the center bulge protrudes toward the cover layer before the panel tear portion breaks,
the center bulge comes into contact with the cover layer as the stress concentration portion when the first deployment portion and the second deployment portion are deployed,
each of the sideline portions has an intersection point intersecting with the centerline portion between ends of the corresponding sideline portion,
the interior panel includes: a first side bulge along the pair of sideline portions in the first deployment portion; and a second side bulge along the pair of sideline portions in the second deployment portion,
the first side bulge and the second side bulge protrude toward the cover layer before the panel tear portion breaks,
a distance from the first side bulge to the cover layer decreases as approaching the intersection point from the respective ends of the sideline portion, and
a distance from the second side bulge to the cover layer decreases as approaching the intersection point from the respective ends of the sideline portion.

4. The radiant heater apparatus according to claim 3 , wherein
the center bulge comprises: a first center bulge located to correspond to the first deployment portion; and a second center bulge located to correspond to the second deployment portion.

5. The radiant heater apparatus according to claim 4 , wherein
each of the first center bulge and the second center bulge includes a plurality of bulges apart from one another along the centerline portion.

Assignees

• Denso Corp

Inventors

• Tanaka Yusuke
• Ishikawa Kimitake

Classifications

• B60H1/2227

  Electric heaters incorporated in vehicle trim components, e.g. panels or linings · CPC title

• B60H1/2225

  arrangements of electric heaters for heating air · CPC title

• B60H1/22

  the heat source being other than the propulsion plant {(B60H1/00492 takes precedence)} · CPC title

• B60R21/206 Primary

  in the lower part of dashboards, e.g. for protecting the knees · CPC title

• B60R21/2165 Primary

  characterised by a tear line for defining a deployment opening · CPC title