Methods and arrangements relating to edge machining of building panels

Patent metadata

Field	Value
Publication number	US-10500684-B2
Application number	US-201615072804-A
Country	US
Kind code	B2
Filing date	Mar 17, 2016
Priority date	Jul 31, 2009
Publication date	Dec 10, 2019
Grant date	Dec 10, 2019

Abstract

A tool configuration 68, 68′ incorporating a preprocessing step 67, 67′ and a method incorporating the tool configuration with its preprocessing step, producing an improved locking system of a floor panel 1, 1 ′. With the special tool configuration, and the preprocessing step changing the properties of the surface layer, certain surfaces are profiled of the joint edge of the floor panel, resulting in decreased tolerances. An equipment having an upper belt or chain guided in a horizontal direction, by an upper guiding device, and configured to press the floor panel vertically towards the lower chain, decreasing the tolerances of the produced floor panel as well.

First claim

The invention claimed is:

1. A method for producing mechanical locking systems in a floor panel using a first tool configuration, the floor panel comprising a surface layer, a core and mechanical locking systems on a first edge and a second edge of the floor panel for horizontal locking of the floor panel with similar other floor panels, the mechanical locking systems comprising a first pair of locking surfaces in the first edge of the floor panel and a second pair of locking surfaces in the second edge, the first pair of locking surfaces comprises a first upper edge and a locking element, and the second pair of locking surfaces comprises a second upper edge and a locking groove, wherein the method comprises:
displacing the floor panel in a feeding direction with the second edge relative to a first tool configuration, a horizontal plane extending in the feeding direction and being parallel with the surface layer of the floor panel as the floor panel is displaced in the feeding direction, the first tool configuration comprising a first tool body and a second tool body positioned on a same surface of a first column having two opposite column surfaces, the same surface facing in a direction parallel with the horizontal plane of the feeding direction,
forming by the first tool configuration at least a part of at least one locking surface of the second pair of locking surfaces,
wherein the first tool body of the first tool configuration comprises a first tool disk and the second tool body of the first tool configuration comprises a second tool disk, and wherein the method further comprises driving the first tool disk of the first tool configuration with a first rotary shaft and the second tool disk of the first tool configuration with a second rotary shaft, the first rotary shaft and the second rotary shaft being mounted on the same surface of the first column.

2. The method according to claim 1 , further comprising displacing the floor panel in the feeding direction with the first edge relative to a second tool configuration, the second tool configuration comprising a third tool body and a fourth tool body positioned on a same surface of a second column having two opposite column surfaces,
forming by the third tool body and the fourth tool body at least a part of the first pair of locking surfaces,
wherein the second tool configuration is a rotating tool configuration comprising the third tool body having a third tool disk and the fourth tool body having a fourth tool disk.

Assignees

• Valinge Innovation Ab

Inventors

• Pervan Darko
• Bergelin Marcus
• Boo Christian

Classifications

• B23P19/04 Primary

  for assembling or disassembling parts · CPC title

• Y10T29/49826

  Assembling or joining · CPC title

• E04F15/02038 Primary

  characterised by tongue and groove connections between neighbouring flooring elements · CPC title

• E04F2201/0153

  by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement · CPC title

• Y10T29/49629

  Panel · CPC title