Motor drive controller and method for controlling motor

Patent metadata

Field	Value
Publication number	US-10498284-B2
Application number	US-201615070695-A
Country	US
Kind code	B2
Filing date	Mar 15, 2016
Priority date	Mar 17, 2015
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

A motor drive controller includes: a control circuit that controls an AC current flowing in a motor; a frequency modulation unit that frequency-modulates a speed of the motor when the motor is driven at a predetermined speed; and a current effective value controller that decreases an effective value of the AC current flowing in the motor as the speed of the motor modulated by the frequency modulation unit becomes closer to a resonant frequency of the motor.

First claim

What is claimed is:

1. A motor drive controller comprising:
a control circuit that controls an AC current flowing in a stepping motor;
a processor configured to control the motor drive controller including the control circuit; and
a memory that stores instructions for the processor, the instructions, when executed by the processor, causing the motor drive controller to:
control, when instructed to drive the stepping motor at a predetermined speed, a speed of the stepping motor so that the speed of the stepping motor periodically varies around the predetermined speed by frequency modulation;
decrease, in response to the periodic variation of the speed of the stepping motor by the frequency modulation, an effective value of the AC current flowing in the motor as the speed of the stepping motor becomes closer to a resonant frequency of the stepping motor; and
increase, in response to the periodic variation of the speed of the stepping motor by the frequency modulation, the effective value of the AC current as the speed of the stepping motor gets separated away from the resonant frequency of the stepping motor,
wherein the AC current and the variation of the stepping motor around the predetermined speed have the same period.

2. The motor drive controller according to claim 1 ,
wherein the instructions, when executed by the processor, further cause the motor drive controller to:
determine whether the predetermined speed at which the stepping motor is driven is higher than the resonant frequency of the stepping motor; and
decrease, when it is determined that the predetermined speed at which the stepping motor is driven is higher than the resonant frequency of the stepping motor, the effective value of the AC current flowing in the stepping motor to suppress a variation in vibration of the stepping motor as the speed of the stepping motor decreases.

3. The motor drive controller according to claim 2 ,
wherein the memory further stores:
a frequency modulation table that indicates a sequence of values for each period of micro step for controlling the stepping motor, and
a current gain table that indicates a sequence of current gain values that vary with the same phase as that of the frequency modulation.

4. The motor drive controller according to claim 1 ,
wherein the instructions, when executed by the processor, further cause the motor drive controller to:
determine whether the predetermined speed at which the stepping motor is driven is lower than the resonant frequency of the stepping motor; and
increase, when it is determined that the predetermined speed at which the stepping motor is driven is lower than the resonant frequency of the stepping motor, the effective value of the AC current flowing in the stepping motor to suppress a variation in vibration of the stepping motor as the speed of the stepping motor decreases.

5. A method for controlling a stepping motor, the method comprising:
controlling, when instructed to drive the stepping motor at a predetermined speed, a speed of the stepping motor so that the speed of the stepping motor periodically varies around the predetermined speed by frequency modulation;
decreasing, in response to the periodic variation of the speed of the stepping motor by the frequency modulation, an effective value of an AC current flowing in the stepping motor as the speed of the stepping motor becomes closer to a resonant frequency of the stepping motor; and
increasing, in response to the periodic variation of the speed of the stepping motor by the frequency modulation, the effective value of the AC current as the speed of the stepping motor gets separated away from the resonant frequency of the stepping motor,
wherein the AC current and the variation of the stepping motor around the predetermined speed have the same period.

Assignees

• Minebea Co Ltd

Inventors

• Miyaji Shigeki
• Matsui Takayuki
• Seki Tetsuya

Classifications

• H02P8/14

  Arrangements for controlling speed or speed and torque (H02P8/12, H02P8/22 take precedence) · CPC title

• H02P29/50 Primary

  Reduction of harmonics · CPC title

• H02P8/32

  Reducing overshoot or oscillation, e.g. damping · CPC title

• H02P8/02

  specially adapted for single-phase or bi-pole stepper motors, e.g. watch-motors, clock-motors · CPC title

• H02P8/18 Primary

  Shaping of pulses, e.g. to reduce torque ripple {(Reducing overshoot H02P8/32 takes precedence)} · CPC title