Method for the reformation of an electrolytic capacitor in a converter and converter with such

Patent metadata

Field	Value
Publication number	US-10498152-B2
Application number	US-201715705336-A
Country	US
Kind code	B2
Filing date	Sep 15, 2017
Priority date	Sep 15, 2016
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

A precharging circuit for precharging an intermediate circuit capacitor of a converter formed from at least one electrolytic capacitor using a grid current from a supply grid before the converter is connected to the supply grid and is used for the reformation of at least one electrolytic capacitor of the intermediate circuit capacitor. A method is provided for the reformation of an intermediate circuit capacitor of a converter formed from at least one electrolytic capacitor, which is connected to the supply grid using a precharging circuit. A converter is created for converting an AC grid voltage into a direct voltage or vice versa, with a device for the reformation of electrolytic capacitors of an intermediate circuit capacitor of the converter using an integrated precharging circuit of the converter. Existing hardware can be used for the reformation of electrolytic capacitors in a converter, and the expense associated with the reformation can be minimized.

First claim

What is claimed is:

1. A method for the reformation of an intermediate circuit capacitor of a converter formed from at least one electrolytic capacitor connected to a supply grid, the method comprising:
providing a precharging circuit for the converter the precharging circuit (i) being configured to precharge the intermediate circuit capacitor of the converter using the grid current of the supply grid before the converter is connected to the supply grid, and (ii) comprising a switching device in a current path between the supply grid and the intermediate circuit capacitor;
wherein, the switching device is formed by a contactor device arranged in a three-phase connection line connecting the precharging circuit to the supply grid;
receiving a request for the reformation of the intermediate circuit capacitor; and
switching the switching device to a closed state to allow a reformation current to flow from the supply grid through the closed switching device and the current path to the intermediate circuit capacitor in order to reform it via the precharging circuit.

2. The method according to claim 1 , wherein the precharging circuit further comprises a precharging resistor, which is connected in series to the switching device in the current path between the supply grid and the intermediate circuit capacitor, and wherein the precharging resistor, during the reformation, limits the current flow through the current path to the intermediate circuit capacitor.

3. The method according to claim 1 , wherein the precharging circuit further comprises a non-controlled rectifier circuit to convert the AC grid voltage of the supply grid into a direct voltage, wherein, during the reformation, the reformation voltage for the intermediate circuit capacitor is determined by the amount of the AC grid voltage, the control factor of the switching device and the leakage current of the intermediate circuit capacitor to be reformed.

4. The method according to claim 1 , wherein the receipt of a request for reformation of the intermediate circuit capacitor comprises an output from a control device if conditions are detected that indicate the need for a reformation of the intermediate circuit capacitor, whereon the reformation process is started automatically.

5. The method according to claim 4 , wherein reformation of the intermediate circuit capacitor occurs when the control device detects that the intermediate circuit capacitor has received no power for a period of time exceeding a predetermined first period of time.

6. The method according to claim 4 , wherein reformation of the intermediate circuit capacitor occurs when the control device detects that at least one of the electrolytic capacitors forming the intermediate circuit capacitor has been replaced.

7. The method according to claim 4 , reformation of the intermediate circuit capacitor occurs when the control device detects that a precharging process for precharging the intermediate circuit capacitor by means of the precharging circuit is not completed within a period of time that exceeds a predetermined second period of time.

8. The method according to claim 1 , wherein receiving the request for reformation of the intermediate circuit capacitor comprises a receipt of an external request signal triggered by an operator.

9. The method according to claim 1 , wherein the reformation process is controlled by taking into account a specification of the at least one electrolytic capacitor forming the intermediate circuit capacitor.

10. The method according to claim 1 , wherein the switching device is clocked so that, on average, a desired reformation voltage on the intermediate circuit capacitor and/or a desired reformation current to the intermediate circuit capacitor results.

11. The method according to claim 1 , wherein the switching device is clocked so that an average reformation voltage applied to the intermediate circuit capacitor follows a gradually increasing curve.

12. The method according to claim 1 , wherein the switching device is clocked so that an average reformation voltage applied to the intermediate circuit capacitor is increased gradually, wherein, between each number of cycle times within one voltage level and/or between successive voltage levels of the average reformation voltage, the switching device is switched off for a predetermined period of time to interrupt a reformation current to the intermediate circuit capacitor.

13. The method according to claim 1 , wherein, during the reformation process, the intermediate circuit voltage is detected via the intermediate circuit capacitor and/or the grid voltage of the supply grid to monitor and control the progress of the reformation process.

14. The method according to claim 1 , wherein, if the reformation process takes longer than a predefinable third period of time (ii) the intermediate circuit voltage via the intermediate circuit capacitor is insufficient during the reformation process or (iii) the intermediate circuit voltage does not increase sufficiently fast, the reformation process is aborted and an error message is transmitted.

15. The method according to claim 1 , wherein, after determining that the formation process is complete, the switching device is switched to an open state.

16. The method according to claim 1 , wherein, after determining a successfully completed reformation process and before connecting the converter to the supply grid, a precharging process for the intermediate circuit capacitor is performed.

17. The method according to claim 1 , wherein the converter is a frequency converter configured to exchange electrical energy between an AC voltage supply grid and an electrical machine.

18. The use of a precharging circuit for a converter configured to precharge an intermediate circuit capacitor of the converter formed from at least one electrolytic capacitor using a grid current from a supply grid before the converter is connected to the supply grid for the reformation of at least one electrolytic capacitor of the intermediate circuit capacitor;
wherein, the precharging circuit comprises a switching device in a current path between the supply grid and the intermediate circuit capacitor; and
wherein, the switching device is formed by a contactor device arranged in a three-phase connection line connecting the precharging circuit to the supply grid; and
wherein, the switching device is configured to switch to a closed state to allow a reformation current to flow from the supply grid through the closed switching device and the current path to the intermediate circuit capacitor in order to reform it via the precharging circuit.

19. A converter for converting a AC grid voltage into a direct voltage or vice versa, comprising:
a circuit arrangement with controllable switching elements;
a DC voltage intermediate circuit arranged on the DC voltage side of the circuit and connected in parallel with it, wherein the DC voltage intermediate circuit comprises an intermediate circuit capacitor formed by one electrolytic capacitor or a plurality of interconnected electrolytic capacitors;
a precharging circuit (i) being configured to precharge the intermediate circuit capacitor of the converter using a grid current of the supply grid before the converter is connected to the supply grid and (ii) comprising a switching device in a current path between the supply grid and the intermediate circuit capacitor;
wherein, the switching device is formed by a contactor device arranged in a three-phase connection line connecting the precharging circuit to the

Assignees

• Ge Energy Power Conversion Technology Ltd

Inventors

• Kolbe Thomas
• Keller Christian Bernhard

Classifications

• H02M5/458

  using semiconductor devices only · CPC title

• Y02E60/13

  Energy storage using capacitors · CPC title

• H02J7/345

  using capacitors as storage or buffering devices · CPC title

• H02M5/4585

  having a rectifier with controlled elements · CPC title

• H01G11/20 Primary

  Reformation or processes for removal of impurities, e.g. scavenging · CPC title