Device and method for connecting battery cells as well as battery pack, battery module and vehicle

Patent metadata

Field	Value
Publication number	US-10497918-B2
Application number	US-201615169883-A
Country	US
Kind code	B2
Filing date	Jun 1, 2016
Priority date	Jun 1, 2015
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

A device ( 10; 10 ′) for connecting battery cells ( 30 ), characterized by: a multiplicity of cell connectors ( 14 ) for electrically connecting terminals ( 36 ) of the battery cells ( 30 ), and a carrier ( 12; 12 ′) for mechanically connecting the cell connectors ( 14 ) to one another.

First claim

The invention claimed is:

1. A device ( 10 ; 10 ′) for connecting battery cells ( 30 ), the device comprising:
a multiplicity of cell connectors ( 14 ) for electrically connecting terminals ( 36 ) of the battery cells ( 30 ), wherein each of the cell connectors ( 14 ) is in the form of a strip, and
a carrier ( 12 ; 12 ′) for mechanically connecting the cell connectors ( 14 ) to one another, wherein the carrier ( 12 ) is plastic and is in the form of a strip, and wherein an entire length of each of the cell connectors ( 14 ) is directly attached to the carrier ( 12 ; 12 ′), wherein the cell connectors ( 14 ) are rectangular cuboids and each has a plurality of planar faces including first opposing major faces, first opposing edge faces, and second opposing edge faces, wherein the first opposing edge faces have a smaller surface area than the first opposing major faces and a larger surface area than the second opposing edge faces, wherein the cell connectors ( 14 ) are arranged along the carrier ( 12 ; 12 ′) such that one of the first opposing edge faces abuts an edge of the carrier ( 12 ; 12 ′).

2. The device ( 10 ; 10 ′) according to claim 1 , wherein:
the cell connectors ( 14 ) comprise metal, aluminum or copper.

3. The device ( 10 ; 10 ′) according to claim 1 , also comprising:
a multiplicity of lines which are arranged in the carrier ( 12 ; 12 ′), for detecting voltage measured values or current measured values of the battery cells ( 30 ).

4. The device ( 10 ; 10 ′) according to claim 1 , wherein the cell connectors ( 14 ) are rectangular cuboids and each has a plurality of planar faces including first opposing major faces, first opposing edge faces, and second opposing edge faces, wherein the first opposing major faces have a larger surface area than the first opposing edge faces and the second opposing edge faces, and wherein the cell connectors ( 14 ) are arranged along the carrier ( 12 ; 12 ′) such that one of the first opposing major faces abuts a face of the carrier ( 12 ; 12 ′).

5. The device ( 10 ; 10 ′) according to claim 1 , wherein the cell connectors ( 14 ) are embodied in the manner of a ribbon, in the manner of a plate, in the manner of a film, in the manner of a mesh, or in the manner of a network.

6. The device ( 10 ; 10 ′) according to claim 1 , wherein the cell connectors ( 14 ) have a thickness of 0.01 mm to 8 mm, of 0.1 mm to 0.8 mm or 0.5 mm.

7. The device ( 10 ; 10 ′) according to claim 1 , wherein the cell connectors ( 14 ) are embodied in a flexible fashion.

8. The device ( 10 ; 10 ′) according to claim 1 , wherein the carrier ( 12 ; 12 ′) is embodied in a manner of a ribbon, or in the manner of a film.

9. The device ( 10 ; 10 ′) according to claim 1 , wherein the carrier ( 12 ; 12 ′) has a thickness of 0.01 mm to 0.8 mm, of 0.1 mm to 0.8 mm or 0.5 mm.

10. The device ( 10 ; 10 ′) according to claim 1 , wherein the carrier ( 12 ; 12 ′) is embodied in a flexible fashion.

11. The device ( 10 ; 10 ′) according to claim 1 , wherein the device ( 10 ; 10 ′) is embodied as a composite material ( 20 ), comprising a carrier section ( 22 ) and a connector section ( 24 ) or a multiplicity of connector sections ( 24 ), wherein the connector section ( 24 ) or the connector sections ( 24 ) are pre-fitted to the cell connectors ( 14 ).

12. The device ( 10 ; 10 ′) according to claim 1 , wherein the carrier ( 12 ; 12 ′) comprises a multiplicity of openings ( 18 ) for degassing the battery cells ( 30 ), wherein the openings ( 18 ) are cut or punched out of the carrier ( 12 ; 12 ′).

13. The device ( 10 ; 10 ′) according to claim 1 , also comprising a multiplicity of sensors which are arranged in the carrier ( 12 ; 12 ′) for detecting measured values of the battery cell ( 30 ).

14. The device ( 10 ; 10 ′) according to claim 1 , also comprising a degassing duct which is connected to the multiplicity of openings ( 18 ) and is formed in the carrier ( 12 ; 12 ′) in order to degas the battery cells ( 30 ).

15. A battery pack, comprising:
a multiplicity of battery cells ( 30 ), and
a device ( 10 ; 10 ′) connecting the battery cells ( 30 ), the device comprising a multiplicity of cell connectors ( 14 ) electrically connecting terminals ( 36 ) of the battery cells ( 30 ), wherein each of the cell connectors ( 14 ) is in the form of a strip, and
a carrier ( 12 ; 12 ′) mechanically connecting the cell connectors ( 14 ) to one another, wherein the carrier ( 12 ) is plastic and is in the form of a strip, and wherein an entire length of each of the cell connectors ( 14 ) is directly attached to the carrier ( 12 ; 12 ′), wherein the cell connectors ( 14 ) are rectangular cuboids and each has a plurality of planar faces including first opposing major faces, first opposing edge faces, and second opposing edge faces, wherein the first opposing edge faces have a smaller surface area than the first opposing major faces and a larger surface area than the second opposing edge faces, wherein the cell connectors ( 14 ) are arranged along the carrier ( 12 ; 12 ′) such that one of the first opposing edge faces abuts an edge of the carrier ( 12 ; 12 ′).

Assignees

• Bosch Gmbh Robert

Inventors

• Lemke Andreas
• Kretschmar Thomas
• Doerr Alfons
• Bossi Davide
• Gerlach Martin
• Schubert Gerhard
• Baumann Stefan

Classifications

• H01M10/482 Primary

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01R2201/26

  for vehicles · CPC title

• H01R4/029

  Welded connections (H01R4/021 - H01R4/028 take precedence) · CPC title

• H01R43/02

  for soldered or welded connections · CPC title