Led device and manufacturing method thereof
US-2015311405-A1 · Oct 29, 2015 · US
US10497681B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10497681-B2 |
| Application number | US-201815924461-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 19, 2018 |
| Priority date | Sep 18, 2015 |
| Publication date | Dec 3, 2019 |
| Grant date | Dec 3, 2019 |
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A light-emitting device includes a substrate, a light-emitting component, a wavelength conversion component, an adhesive and a reflective layer. The light-emitting component is disposed on the substrate. The wavelength conversion component includes a high-density phosphor layer and a lower-density phosphor layer. The adhesive is formed between the light-emitting device and the high-density phosphor layer. The reflective layer is formed above the substrate and covers a lateral surface of the light-emitting component, a lateral surface of the adhesive and a lateral surface of the wavelength conversion component.
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What is claimed is: 1. A light-emitting device, comprises: a substrate; a light-emitting component disposed on the substrate and electrically connected thereto; a wavelength conversion layer, disposed on the light-emitting component and having a high-density phosphor layer and a low-density phosphor layer stacked vertically, wherein the high-density phosphor layer has a substantially uniform thickness; an adhesive layer disposed between the light-emitting component and the substrate and covering an upper surface and a portion of a lateral surface of the light-emitting component, wherein the high-density phosphor layer is spaced from the upper surface of the light-emitting component by the adhesive layer; and a reflective layer disposed above the substrate and at least surrounding the light-emitting component and the adhesive layer, wherein the reflective layer has an inclined reflective surface, the inclined reflective surface contacts a portion of the light-emitting component and is gradually away from the light-emitting component along a direction from the substrate toward the wavelength conversion layer. 2. The light-emitting device according to claim 1 , wherein the high-density phosphor layer is disposed between the low-density phosphor layer and the light-emitting component. 3. The light-emitting device according to claim 1 wherein the inclined reflective surface is a convex surface facing the wavelength conversion layer, the adhesive layer and the light-emitting component. 4. The light-emitting device according to claim 1 , wherein the reflective layer covers at least a portion of a lateral surface of the wavelength conversion layer. 5. The light-emitting device according to claim 1 , wherein an area of a bottom surface of the wavelength conversion layer is larger than an area of the upper surface of the light-emitting component. 6. The light-emitting device according to claim 1 , wherein the light-emitting device has a flat top surface comprising the reflective layer and the wavelength conversion layer surrounded by the reflective layer. 7. The light-emitting device according to claim 1 , wherein the light-emitting device has a flat lateral surface comprising the reflective layer and the substrate. 8. A light-emitting device, comprises: a substrate; a light-emitting component disposed on the substrate and electrically connected thereto; a wavelength conversion layer disposed on the light-emitting component and at least covering an upper surface of the light-emitting component, wherein the wavelength conversion layer has a substantially uniform thickness and is spaced from the upper surface of the light-emitting component by an adhesive layer adhering the wavelength conversion layer to the light-emitting component; and a reflective layer disposed above the substrate and surrounding the light-emitting component and the wavelength conversion layer, wherein the reflective layer has a reflective surface, the reflective surface contacts at least a portion of the light-emitting component and a portion of the wavelength conversion layer. 9. The light-emitting device according to claim 8 , wherein the wavelength conversion layer comprises a high-density phosphor layer and a low-density phosphor layer stacked vertically. 10. The light-emitting device according to claim 9 , wherein the high-density phosphor layer is disposed between the low-density phosphor layer and the light-emitting component. 11. The light-emitting device according to claim 8 , wherein the reflective layer covers at least a portion of a lateral surface of the wavelength conversion layer. 12. The light-emitting device according to claim 8 , wherein an area of a bottom surface of the wavelength conversion layer is equal to an area of the upper surface of the light-emitting component. 13. The light-emitting device according to claim 8 , wherein the light-emitting device has a flat lateral surface comprising the reflective layer and the substrate. 14. A light-emitting device, comprises: a substrate; a light-emitting component disposed on the substrate and electrically connected thereto; a wavelength conversion layer disposed on the light-emitting component, wherein the wavelength conversion layer has a substantially uniform thickness; an adhesive layer disposed between the light-emitting component and the substrate and covering an upper surface and at least a portion of the lateral surface of the light-emitting component, wherein the wavelength conversion layer is spaced from the upper surface of the light-emitting component by the adhesive layer; and a reflective layer disposed above the substrate and surrounding the light-emitting component, the adhesive layer and the wavelength conversion layer, wherein the reflective layer has an inclined reflective surface, the inclined reflective surface contacts a portion of the light-emitting component and a portion of the wavelength conversion layer, and the inclined reflective surface is gradually away from the light-emitting component along a direction from the substrate toward the wavelength conversion layer; wherein the light-emitting device has a flat lateral surface comprising the reflective layer and the substrate. 15. The light-emitting device according to claim 14 , wherein the wavelength conversion layer comprises a high-density phosphor layer and a low-density phosphor layer stacked vertically. 16. The light-emitting device according to claim 15 , wherein the high-density phosphor layer is disposed between the low-density phosphor layer and the light-emitting component. 17. The light-emitting device according to claim 14 wherein the inclined reflective surface is a convex surface facing the wavelength conversion layer, the adhesive layer and the light-emitting component. 18. The light-emitting device according to claim 14 , wherein the reflective layer covers at least a portion of a lateral surface of the wavelength conversion layer.
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