Moisture abatement in heating operation of climate controlled systems

Patent metadata

Field	Value
Publication number	US-10495322-B2
Application number	US-201815994275-A
Country	US
Kind code	B2
Filing date	May 31, 2018
Priority date	Feb 10, 2012
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

Embodiments related to moisture abatement during a heating operation of a climate control system are disclosed. In some embodiments, the climate control system includes a thermoelectric device (TED) or other thermal condition device having a hot side and a cold side. In certain embodiments, the thermal conditioning device is operated (e.g., by a processor or a condensate switch) to inhibit or prevent the occurrence of condensation, and/or to abate condensation that has already occurred, on the cold side of the thermal conditioning device during the heating operation.

First claim

The following is claimed:

1. A climate control system configured to operate in a heating mode, the system comprising:
a housing defining an interior space, the housing comprising an inlet and an outlet;
a thermal conditioning device positioned in the interior space and comprising a main side and a waste side, the main side configured to condition at least a portion of fluid passing through the interior space, wherein the waste side is configured to be at a temperature less than a temperature of the main side in a heating mode;
a fluid transfer device configured to selectively transfer fluid from the inlet to the outlet of the housing or to the inlet of the housing, wherein the main side of the thermal conditioning device is configured to heat in the heating mode the at least a portion of fluid passing through the interior space of the housing;
a humidity sensor configured to measure a humidity at the waste side of the thermal conditioning device; and
a processor configured to receive a humidity reading from the humidity sensor at the waste side of the thermal conditioning device, the processor configured to control power to the thermal conditioning device based on the humidity reading.

2. The system of claim 1 , wherein the thermal conditioning device comprises a thermoelectric device or another heating and cooling device.

3. The system of claim 1 , wherein the processor is configured to reduce power to the thermal conditioning device based on the humidity reading corresponding to a humidity threshold between 85% and 95% relative humidity.

4. The system of claim 1 , wherein the processor is configured to reduce power to the thermal conditioning device to 50 or less percent of a duty cycle of the thermal conditioning device based on the humidity reading being above a humidity threshold.

5. The system of claim 1 , wherein the housing is configured to direct the heated fluid to a climate controlled assembly or compartment.

6. The system of claim 1 , further comprising a separator gasket positioned proximate to the outlet of the housing, the separator gasket configured to wick condensate from the waste side of the thermal conditioning device.

7. A method of controlling a climate control system, the method comprising:
operating a climate control system in a heating mode;
transferring fluid across a main side of a thermal conditioning device of the climate control system;
heating fluid with the main side of the thermal conditioning device that is transferred across the main side, wherein a waste side of the thermal conditioning device has a temperature less than a temperature of the main side in the heating mode;
detecting a relative humidity at the waste side of the thermal conditioning device; and
controlling power to the thermal conditioning device based on the relative humidity.

8. The method of claim 7 , wherein detecting the relative humidity comprises measuring the relative humidity with a humidity sensor.

9. The method of claim 7 , further comprising reducing power to the thermal conditioning device by decreasing a duty cycle of the thermal conditioning device based on the relative humidity.

10. The method of claim 7 , further comprising increasing or maintaining power to the thermal conditioning device by increasing or maintaining a duty cycle of the thermal conditioning device based on the relative humidity.

11. The method of claim 7 , further comprising reducing power to the thermal conditioning device by decreasing power by 50 or more percent.

12. The method of claim 11 , further comprising reducing power to the thermal conditioning device by eliminating power to the thermal conditioning device.

13. The method of claim 7 , wherein the method does not include measuring a temperature or determining a dew point.

14. The method of claim 7 , further comprising transferring fluid across the waste side of the thermal conditioning device, the waste side in thermal communication with a waste side heat exchanger of the thermal conditioning device.

15. The method of claim 7 , wherein the thermal conditioning device comprises a thermoelectric device.

16. The method of claim 7 , further comprising directing fluid heated by the main side of the thermal conditioning device to a climate controlled assembly or compartment.

17. A climate control system configured to operate in a heating mode, the system comprising:
a thermal conditioning device comprising a main side and a waste side, the main side configured to condition fluid passing through the main side, wherein the waste side is configured to be at a temperature less than a temperature of the main side in the heating mode;
a fluid transfer device configured to selectively transfer fluid through the main side of the thermal conditioning device, wherein the main side of the thermal conditioning device is configured to heat in the heating mode fluid transferred through the main side of the thermal conditioning device; and
a condensate switch configured to interrupt power supplied to the thermal conditioning device based on a condensation level at the waste side of the thermal conditioning device.

18. The system of claim 17 , wherein the condensate switch is configured to reduce power supplied to the thermal conditioning device based on the condensation level at the waste side of the thermal conditioning device.

19. The system of claim 17 , wherein the condensate switch is configured to eliminate power supplied to the thermal conditioning device based on the condensation level at the waste side of the thermal conditioning device.

20. The system of claim 17 , wherein the condensate switch is configured to resume supply of power to the thermal conditioning device based on the condensation level at the waste side of the thermal conditioning device.

Assignees

• Gentherm Inc

Inventors

• Brykalski Michael
• Marquette David

Classifications

• B60N2/5692

  Refrigerating means · CPC title

• F24F2221/10

  combined with, or integrated in, furniture · CPC title

• F24H3/0429

  For vehicles · CPC title

• H05B1/0283

  For heating of fluids, e.g. water heaters · CPC title

• H05B1/0238

  For seats · CPC title