Electrochemical reaction device

Patent metadata

Field	Value
Publication number	US-10494725-B2
Application number	US-201715695615-A
Country	US
Kind code	B2
Filing date	Sep 5, 2017
Priority date	Mar 21, 2017
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

An electrochemical reaction device comprises: an anode to oxidize water and thus generate oxygen; an electrolytic solution flow path facing on the anode and through which a first electrolytic solution containing the water flows; a a cathode to reduce carbon dioxide and thus generate a carbon compound; a separator between the anode and the cathode; a power supply connected to the anode and the cathode; and a flow path plate including a first flow path facing on the cathode and through which the carbon dioxide flows and a second flow path facing on the cathode and through which at least one of a second electrolytic solution and the carbon dioxide flows.

First claim

What is claimed is:

1. An electrochemical reaction device, comprising:
an anode to oxidize water and thus generate oxygen;
an electrolytic solution flow path facing on the anode and through which a first electrolytic solution containing the water flows;
a cathode to reduce carbon dioxide and thus generate a carbon compound;
a separator between the anode and the cathode;
a flow path plate including a first flow path facing on the cathode and through which the carbon dioxide flows and a second flow path facing on the cathode and through which at least one of a second electrolytic solution and the carbon dioxide flows; and
a third flow path facing on the cathode between the cathode and the separator and through which at least one of the second electrolytic solution and the carbon dioxide flows.

2. The device according to claim 1 ,
wherein a part of the carbon dioxide is gaseous.

3. The device according to claim 1 ,
wherein the second electrolytic solution contains the carbon dioxide.

4. The device according to claim 1 ,
wherein the cathode includes:
a porous conductive layer having a first surface facing on the first and second flow paths, a second surface, and a pore portion through which the first and second surfaces communicates with each other; and
a reduction catalyst layer on the second surface, and
wherein an average pore size of the pore portion is 10 μm or less.

5. The device according to claim 1 ,
wherein the first electrolytic solution contains a metal ion.

6. The device according to claim 1 ,
wherein a pressure on the second electrolytic solution is higher than a pressure on the carbon dioxide.

7. An electrochemical reaction device, comprising:
an anode to oxidize water and thus generate oxygen;
an electrolytic solution flow path facing on the anode and through which a first electrolytic solution containing the water flows;
a cathode to reduce carbon dioxide and thus generate a carbon compound;
a separator between the anode and the cathode;
a flow path plate including a first flow path facing on the cathode and through which the carbon dioxide flows and a second flow path facing on the cathode and through which at least one of a second electrolytic solution and the carbon dioxide flows;
a first supply source to supply the carbon dioxide to at least one of the first and second flow paths;
a second supply source to supply the second electrolytic solution to the second flow path; and
a switching device to switch between supply of the carbon dioxide from the first supply source to the second flow path and supply of the second electrolytic solution from the second supply source to the second flow path.

8. An electrochemical reaction device, comprising:
an anode to oxidize water and thus generate oxygen;
an electrolytic solution flow path facing on the anode and through which a first electrolytic solution containing the water flows;
a cathode to reduce carbon dioxide and thus generate a carbon compound;
a separator between the anode and the cathode; and
a flow path plate including a first flow path facing on the cathode and through which the carbon dioxide flows and a second flow path facing on the cathode and through which at least one of a second electrolytic solution and the carbon dioxide flows,
wherein the flow path plate includes:
a first flow path layer having a first inlet, a first outlet, a second inlet, and a second outlet; and
a second flow path layer having a first region apart from the first flow path layer and a second region bent so as to protrude toward the first flow path layer from the first region,
the first region has a first opening communicating with the first inlet and a second opening communicating with the first outlet,
the second region has a third opening communicating with the second inlet and a fourth opening communicating with the second outlet,
the first flow path includes a space between the second region and the cathode, and
the second flow path includes a space between the first region and the first flow path layer.

9. The device according to claim 8 , further comprising:
a second anode disposed between the cathode and the flow path plate and connected to a power supply;
a second cathode disposed between the second anode and the flow path plate and connected to the power supply;
a second separator between the second anode and the second cathode; and
a third flow path layer disposed between the cathode and the second anode and having a third flow path facing on the cathode and a fourth flow path facing on the second anode, wherein the third flow path layer has:
a third region apart from the second anode and a fourth region bent so as to protrude toward the second anode from the third region,
the third region has a fifth opening penetrating the third flow path layer,
the third flow path includes a space between the fourth region and the cathode, and
the fourth flow path includes a space between the third region and the second anode.

Assignees

• Toshiba Kk

Inventors

• Ono Akihiko
• Mikoshiba Satoshi
• Kudo Yuki
• Yamagiwa Masakazu
• Tamura Jun
• Sugano Yoshitsune

Classifications

• C25B1/00

  Electrolytic production of inorganic compounds or non-metals · CPC title

• C25B15/02

  Process control or regulation · CPC title

• C25B9/00

  Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features · CPC title

• C25B15/08

  Supplying or removing reactants or electrolytes; Regeneration of electrolytes · CPC title

• C25B1/04 Primary

  by electrolysis of water · CPC title