Synergistic dispersants

Patent metadata

Field	Value
Publication number	US-10494583-B2
Application number	US-201816216826-A
Country	US
Kind code	B2
Filing date	Dec 11, 2018
Priority date	May 17, 2016
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

Lubricant compositions including an additive composition and methods for its use in engines that produce soot. The lubricant composition contains a base oil and an additive composition having (a) at least 0.05 percent by weight of a first dispersant that is a reaction product of A) a hydrocarbyl-dicarboxylic acid or anhydride, and B) at least one polyamine; and (b) at least 0.05 percent by weight, both based on a total weight of the lubricant composition, of a second dispersant that is a reaction product of A′) a hydrocarbyl-dicarboxylic acid or anhydride, and B′) at least one polyamine, wherein the reaction product is post-treated with C) an aromatic carboxylic acid, an aromatic polycarboxylic acid, or an aromatic anhydride wherein all carboxylic acid or anhydride groups are attached directly to an aromatic ring, and/or D) a non-aromatic dicarboxylic acid or anhydride having a number average molecular weight of less than about 500.

First claim

What is claimed is:

1. An engine oil composition comprising:
about 50% to about 99% by weight of a base oil, based on the total weight of the engine oil composition, and an additive composition, said additive composition comprising:
(a) at least 0.05 percent by weight, based on a total weight of the engine oil composition, of a first dispersant that is a reaction product of A) a hydrocarbyl-dicarboxylic acid or anhydride, and B) at least one polyamine; and
(b) at least 0.05 percent by weight, based on a total weight of the engine oil composition, of a second dispersant that is a reaction product of A′) a hydrocarbyl-dicarboxylic acid or anhydride, and B′) at least one polyamine, and wherein said reaction product is post-treated with C) an aromatic carboxylic acid, an aromatic polycarboxylic acid, or an aromatic anhydride wherein all carboxylic acid or anhydride groups are attached directly to an aromatic ring, wherein the reaction product of the second dispersant has a ratio of A′ to B′ in the range of 4:3 to 2:1.

2. The engine oil composition of claim 1 , wherein the hydrocarbyl dicarboxylic acid or anhydride A′ comprises a polyisobutenyl succinic acid or anhydride.

3. The engine oil composition of claim 2 , wherein C comprises 1,8-naphthalic anhydride.

4. The engine oil composition of claim 1 , wherein the hydrocarbyl dicarboxylic acids or anhydrides A and A′ each comprise a polyisobutenyl succinic acid or anhydride.

5. The engine oil composition of claim 1 , wherein the second dispersant is a reaction product of components A′ and B′, with C) a dicarboxyl-containing fused aromatic compound or anhydride thereof.

6. The engine oil composition of claim 1 , wherein the additive composition comprises a third dispersant that is different from the first and second dispersants.

7. The engine oil composition of claim 6 , wherein the third dispersant is a polyisobutenyl succinic acid or anhydride.

8. The engine oil composition of claim 6 , wherein the third dispersant is a reaction product of a A′) hydrocarbyl-dicarboxylic acid or anhydride, and B′) at least one polyamine that is post-treated with D) a non-aromatic dicarboxylic acid or anhydride having a number average molecular weight of less than about 500 and/or C) an aromatic carboxylic acid, an aromatic polycarboxylic acid, or an aromatic anhydride wherein all carboxylic acid or anhydride groups are attached directly to an aromatic ring.

9. The engine oil composition of claim 6 , wherein the third dispersant is a reaction product of a A′) hydrocarbyl-dicarboxylic acid or anhydride, and B′) at least one polyamine that is post-treated with a non-aromatic dicarboxylic acid or anhydride having a number average molecular weight of less than about 500.

10. The engine oil composition of claim 1 , further comprising one or more of detergents, dispersants, friction modifiers, antioxidants, rust inhibitors, viscosity index improvers, emulsifiers, demulsifiers, corrosion inhibitors, antiwear agents, metal dihydrocarbyl dithiophosphates, ash-free amine phosphate salts, antifoam agents, and pour point depressants and any combination thereof.

11. The engine oil composition of claim 1 , comprising at least 1.5% soot.

12. The engine oil composition of claim 11 , comprising from about 2% to about 3% soot.

13. The engine oil composition of claim 1 , wherein the engine oil composition has a Noack volatility of less than 15 mass %.

14. The engine oil composition of claim 1 , wherein the engine oil composition has a Noack volatility of less than 13 mass %.

15. A method for lubricating an engine comprising lubricating an engine with a engine oil composition as claimed in claim 1 .

16. A method for maintaining the soot or sludge handling capability of an engine oil composition comprising the step of adding to the engine oil composition an additive composition comprising:
(a) at least 0.05 percent by weight, based on a total weight of the engine oil composition, of a first dispersant that is a reaction product of A) a hydrocarbyl-dicarboxylic acid or anhydride, and B) at least one polyamine; and
(b) at least 0.05 percent by weight, based on a total weight of the engine oil composition, of a second dispersant that is a reaction product of A′) a hydrocarbyl-dicarboxylic acid or anhydride, and B′) at least one polyamine that is post-treated with C) an aromatic carboxylic acid, an aromatic polycarboxylic acid, or an aromatic anhydride wherein all carboxylic acid or anhydride groups are attached directly to an aromatic ring, wherein the reaction product of the second dispersant has a ratio of A′ to B′ in the range of 4:3 to 2:1.

17. An engine oil composition comprising:
about 50% to about 99% by weight of a base oil, based on the total weight of the engine oil composition, and an additive composition, said additive composition comprising:
(a) at least 0.05 percent by weight, based on a total weight of the engine oil composition, of a first dispersant that is a reaction product of A) a hydrocarbyl-dicarboxylic acid or anhydride, and B) at least one polyamine wherein said reaction product is post-treated with a non-aromatic dicarboxylic acid or anhydride having a number average molecular weight of less than about 500; and
(b) at least 0.05 percent by weight, based on a total weight of the engine oil composition, of a second dispersant that is a reaction product of A′) a hydrocarbyl-dicarboxylic acid or anhydride, and B′) at least one polyamine, and wherein said reaction product is post-treated with C) an aromatic carboxylic acid, an aromatic polycarboxylic acid, or an aromatic anhydride wherein all carboxylic acid or anhydride groups are attached directly to an aromatic ring, wherein the reaction product of the second dispersant has a ratio of A′ to B′ in the range of 4:3 to 2:1.

18. The engine oil composition of claim 17 , wherein the hydrocarbyl dicarboxylic acids or anhydrides A and A′ each comprise a polyisobutenyl succinic acid or anhydride and the second dispersant is a reaction product of components A′ and B′, with C) a dicarboxyl-containing fused aromatic compound or anhydride thereof.

19. The engine oil composition of claim 17 , wherein C comprises 1,8-naphthalic anhydride and the non-aromatic dicarboxylic acid or anhydride having a number average molecular weight of less than about 500 comprises maleic anhydride.

20. A method for lubricating an engine comprising lubricating an engine with a engine oil composition as claimed in claim 19 .

Assignees

• Afton Chemical Corp

Inventors

• Campbell Diane
• Lagona Jason

Classifications

• C10N2030/041

  Soot induced viscosity control · CPC title

• C10N2020/083

  Volatile compounds · CPC title

• C10N2030/74

  Noack Volatility · CPC title

• C10N2030/50

  Emission or smoke controlling properties · CPC title

• C10N2060/00

  Chemical after-treatment of the constituents of the lubricating composition · CPC title