On demand radiation induced constructive and deconstructive chemical reactions

Patent metadata

Field	Value
Publication number	US-10494500-B2
Application number	US-201816134427-A
Country	US
Kind code	B2
Filing date	Sep 18, 2018
Priority date	Jun 15, 2015
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

A method is provided for decomposition of a polymeric article, wherein the polymeric article contains a polymer and one or more energy modulation agents, by applying an applied energy to the polymeric article, wherein the one or more energy modulation agents convert the applied energy into an emitted energy sufficient to cause bond destruction within the polymer.

First claim

The invention claimed is:

1. A method for de-bonding objects contained in an article at an interface between the objects, wherein the objects are joined at the interface through an intermediate layer, comprising:
providing the article comprising the objects bonded at the interface through the intermediate layer, wherein the intermediate layer comprises an adhesive layer formed by curing a curable adhesive composition by application of a first x-ray source having a first x-ray energy, wherein the curable adhesive composition comprises one or more curable monomers and one or more energy modulation agents, whereby the one or more energy modulation agents absorbs the first x-ray energy and emit UV energy which initiates polymerization of the one or more monomers and thus cause curing of the curable adhesive composition;
applying to the article a second x-ray energy from a second x-ray source, wherein the second x-ray energy is lower or higher than the first x-ray energy, and wherein the second x-ray energy is absorbed by the one or more energy modulation agents which emit UV energy that is sufficient to cause destruction of bonds within the intermediate layer; and
separating the objects from one another.

2. The method of claim 1 , wherein the first x-ray energy is lower energy than the second x-ray energy.

3. The method of claim 2 , wherein the first x-ray energy is from 1 kV to 250 kV, and the second x-ray energy is 1 MV or higher.

4. The method of claim 3 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

5. The method of claim 2 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

6. The method of claim 1 , wherein the first x-ray energy is higher energy than the second x-ray energy.

7. The method of claim 1 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

8. The method of claim 1 , wherein the second x-ray energy has an energy of 1 MV or higher.

9. The method of claim 1 , wherein the applying the second x-ray energy is performed while the article is immersed in a chemical digestion bath comprising a medium and an acid compound.

10. The method of claim 9 , wherein the immersed article is also heated to a temperature of from room temperature to 200° C.

11. The method of claim 1 , wherein the applying the second x-ray energy is performed while the article is heated to a temperature of from room temperature to 200° C.

12. A method for preparing an article by bonding objects at an interface between the objects, wherein the objects are joined at the interface through an intermediate layer, comprising:
providing an assembly of the objects having the intermediate layer at the interface thereof, wherein the intermediate layer comprises an adhesive layer comprising a curable adhesive composition, wherein the curable adhesive composition comprises one or more curable monomers and one or more energy modulation agents;
applying a first x-ray source having a first x-ray energy, whereby the one or more energy modulation agents absorb the first x-ray energy and emit UV energy which initiates polymerization of the one or more monomers and thus causes curing of the curable adhesive composition, thus bonding the objects together;
wherein the one or more energy modulation agents contained in the intermediate layer of the bonded article can be used to separate the objects from one another by applying to the article a second x-ray energy from a second x-ray source, wherein the second x-ray energy is different from the first x-ray energy, and wherein the second x-ray energy is absorbed by the one or more energy modulation agents which then emit UV energy that is sufficient to cause destruction of bonds within the intermediate layer.

13. The method of claim 12 , wherein the first x-ray energy is lower energy than the second x-ray energy.

14. The method of claim 13 , wherein the first x-ray energy is from 1 kV to 250 kV, and the second x-ray energy is 1 MV or higher.

15. The method of claim 14 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

16. The method of claim 13 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

17. The method of claim 12 , wherein the first x-ray energy is higher energy than the second x-ray energy.

18. The method of claim 12 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

19. The method of claim 12 , wherein the second x-ray energy has an energy of 1 MV or higher.

20. The method of claim 12 , wherein the ease of debonding of the article can be increased by applying the second x-ray energy while the article is heated to a temperature of from room temperature to 200° C.

21. A method for de-bonding objects contained in an article at an interface between the objects, wherein the objects are joined at the interface through an intermediate layer, comprising:
providing the article comprising the objects bonded at the interface through the intermediate layer, wherein the intermediate layer comprises an adhesive layer formed by curing a curable adhesive composition by application of a first x-ray source having a first x-ray energy, wherein the curable adhesive composition comprises one or more curable monomers and one or more energy modulation agents, whereby the one or more energy modulation agents convert the first x-ray energy into an initiation energy which initiates polymerization of the one or more monomers and thus cause curing of the curable adhesive composition;
applying to the article a second x-ray energy from a second x-ray source, wherein the second x-ray energy is different from the first x-ray energy, wherein the applying the second x-ray energy is performed while the article is immersed in a chemical digestion bath comprising a medium and an acid compound, and wherein the second x-ray energy is converted by the one or more energy modulation agents into an energy that is sufficient to cause destruction of bonds within the intermediate layer; and
separating the objects from one another.

22. The method of claim 21 , wherein the first x-ray energy is lower energy than the second x-ray energy.

23. The method of claim 22 , wherein the first x-ray energy is from 1 kV to 250 kV, and the second x-ray energy is 1 MV or higher.

24. The method of claim 23 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

25. The method of claim 22 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

26. The method of claim 21 , wherein the first x-ray energy is higher energy than the second x-ray energy.

27. The method of claim 21 , wherein the first x-ray energy has an energy of from 1 kV to 200 kV.

28. The method of claim 21 , wherein the one or more energy modulation agents convert the second x-ray energy into UV energy sufficient to cause destruction of bonds within the intermediate layer.

29. The method of claim 21 , wherein the second x-ray energy has an energy of 1 MV or higher.

30. The method of claim 21 , wherein the applying the second x-ray energy is performed while the article is heated to a temperature of from room temperature to 200° C.

31. The method of claim 21 , wherein the immersed article is also heated to a temperature of from room temperature to 200° C.

32. A method for preparing an article by bonding objects at an int

Assignees

• Immunolight Llc

Inventors

• Fathi Zakaryae
• Pacanovsky John
• Bourke Jr Frederic A

Classifications

• B32B7/06

  permitting easy separation · CPC title

• Y10T156/1158

  Electromagnetic radiation applied to work for delamination [e.g., microwave, uv, ir, etc.] · CPC title

• B32B38/10

  Removing layers, or parts of layers, mechanically or chemically · CPC title

• B32B2037/1253

  curable adhesive · CPC title

• C08J2321/00

  Characterised by the use of unspecified rubbers · CPC title