Thermal insulator, vacuum insulation member, and method of manufacturing vacuum insulation member

Patent metadata

Field	Value
Publication number	US-10493725-B2
Application number	US-201616069213-A
Country	US
Kind code	B2
Filing date	Oct 12, 2016
Priority date	Feb 4, 2016
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

A thermal insulator, a vacuum insulation member, and a method of manufacturing a vacuum insulation member maintaining reliability and having an excellent thermal insulation property. The thermal insulator thermally insulates a thermal insulation target disposed on one surface side of a vacuum insulation member including a core and an outer covering member enclosing the core, from an outer region located on an other surface side of the vacuum insulation member. The vacuum insulation member includes a radiation prevention film configured to prevent or reduce radiation. The radiation prevention film is disposed between the core and the outer covering member and in a peripheral region on the other surface side.

First claim

The invention claimed is:

1. A vacuum insulation member configured to thermally insulate a thermal insulation target disposed on one surface side from an outer region located on another surface side, the vacuum insulation member comprising:
a core;
an outer covering member enclosing the core; and
a radiation prevention film configured to prevent or reduce radiation,
wherein the radiation prevention film is disposed between the core and the outer covering member and in a peripheral region on the other surface side of the one surface side and the other surface side to prevent or reduce radiation, and having a first surface and a second surface provided as a back surface of the first surface, the first surface having a higher radiation rate than that of the second surface.

2. A thermal insulator comprising the vacuum insulation member of claim 1 and a thermal insulation target disposed on one surface side of the vacuum insulation member, and configured to thermally insulate the thermal insulation target from an outer region located on another surface side of the vacuum insulation member.

3. The thermal insulator of claim 2 , wherein a temperature on the other surface side is closer to a temperature of the outer region than a temperature on the one surface side.

4. The thermal insulator of claim 2 , wherein the radiation prevention film includes:
a polymer film located on the first surface; and
a metal foil film located on the second surface.

5. The thermal insulator of claim 4 , wherein the polymer film is a sealant film.

6. The thermal insulator of claim 5 , wherein the sealant film has a thermal adhesion temperature equal to or lower than a thermal adhesion temperature of the outer covering member.

7. The thermal insulator of claim 2 , wherein:
the radiation prevention film includes an aluminum foil film having a gloss surface and a non-gloss surface,
the first surface is the non-gloss surface, and
the second surface is the gloss surface.

8. The thermal insulator of claim 2 , wherein the radiation prevention film is in contact with the core at the second surface.

9. The thermal insulator of claim 2 , wherein:
the thermal insulation target includes a portion formed in a shape of a curved surface, and
the vacuum insulation member is shaped in an arc in accordance with the surface of the curved surface.

10. The thermal insulator of claim 2 , wherein the thermal insulation target is a refrigerator.

11. A method of manufacturing a vacuum insulation member configured to thermally insulate a thermal insulation target disposed on one surface side from an outer region located on another surface side, the method comprising:
a preparation process of preparing a core, an outer covering member enclosing the core, and a radiation prevention film having a first surface and a second surface provided as a back surface of the first surface and configured to prevent or reduce radiation, the first surface having a higher radiation rate than that of the second surface;
a disposition process of inserting the core and the radiation prevention film into the outer covering member and disposing the radiation prevention film between the core and the outer covering member and in a peripheral region on the other surface side of the one surface side and the other surface side; and
a vacuum sealing process of performing vacuum sealing of the outer covering member in which the core is inserted and the radiation prevention film is disposed in the peripheral region.

Assignees

• Mitsubishi Electric Corp

Inventors

• Shinoki Toshio
• YAJI Yoshikazu
• Suzuki Shunkei

Classifications

• B32B15/08

  of synthetic resin · CPC title

• B32B2307/304

  Insulating · CPC title

• B32B27/36

  comprising polyesters · CPC title

• F25D2201/14

  using subatmospheric pressure · CPC title

• B32B2262/101

  Glass fibres · CPC title