Carbon-containing solid acid having sulfonate group

Patent metadata

Field	Value
Publication number	US-10493439-B2
Application number	US-201414904497-A
Country	US
Kind code	B2
Filing date	Jun 27, 2014
Priority date	Jul 12, 2013
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

[Problem] The main purpose is to provide a novel carbon-containing solid acid which has an excellent catalytic activity and of which the catalytic activity cannot be deteriorated easily even when used repeatedly. [Solution] A carbon-containing solid acid which comprises a carbonaceous material having a sulfonate group, wherein the carbonaceous material has a graphene structure in at least a part thereof and contains boron.

First claim

The invention claimed is:

1. A carbon-based solid acid catalyst comprising a sulfonic acid group-bearing carbonaceous material, wherein the carbon-based solid acid is obtained by the sulfonation of a carbonized boron-containing carbonaceous material precursor using a source of sulfonic acid that is effective in a chemical reaction in which the carbon-based solid acid can act as a solid acid catalyst, wherein the carbonaceous material has at least a partially graphene structure and contains boron from the boron-containing carbonaceous material precursor, wherein the carbon-based solid acid catalyst has an acidity of 1.0 mmol/g or more as measured by titration after washing the carbon-based solid acid catalyst with water having a temperature of 80° C. or more, and wherein the carbon-based solid acid catalyst further comprises a boron content in the range of 0.0001% by mass to 0.004% by mass based on the overall mass of the carbon-based solid acid catalyst.

2. The carbon-based solid acid catalyst according to claim 1 , wherein the carbonaceous material is derived from at least one carbonaceous material precursor selected from the group consisting of a carbohydrate, an aromatic compound, and a resin.

3. The carbon-based solid acid catalyst according to claim 1 , wherein the carbon-based solid acid catalyst has an acidity of 1.5 mmol/g or more as measured by titration after washing the carbon-based solid acid catalyst with water having a temperature of 80° C. or more.

4. The carbon-based solid acid catalyst according to claim 1 , wherein the carbon-based solid acid catalyst further comprises a porous material on which the carbonaceous material is supported.

5. A solid acid catalyst comprising the carbon-based solid acid catalyst according to claim 1 .

6. A method for producing a carbon-based solid acid catalyst of claim 1 , the method comprising:
a boron doping step comprising mixing a carbonaceous material precursor and a boron-containing compound;
a carbonizing step comprising heating a boron-containing carbonaceous material precursor to carbonize at least part of the boron-containing carbonaceous material precursor, wherein the boron-containing carbonaceous material precursor is a product obtained through the boron doping step; and
a sulfonic acid group introducing step comprising mixing a boron-containing carbonaceous material with at least one selected from the group consisting of concentrated sulfuric acid, fuming sulfuric acid, and sulfur trioxide, wherein the boron-containing carbonaceous material is a product obtained through the carbonizing step.

7. The method according to claim 6 , the method further comprising the step of depositing the boron-containing carbonaceous material precursor on a porous material after the boron doping step.

Assignees

• Aist
• Nissan Chemical Ind Ltd
• Nissan Chmical Ind Ltd

Inventors

• Shioyama Hiroshi
• Sakurai Hiroaki
• Xu Qiang
• Kiuchi Masato
• Kimura Yutaka

Classifications

• B01J37/084

  Decomposition of carbon-containing compounds into carbon · CPC title

• B01J27/053

  Sulfates · CPC title

• B01J27/20

  Carbon compounds · CPC title

• B01J27/02 Primary

  Sulfur, selenium or tellurium; Compounds thereof · CPC title

• B01J37/10

  in the presence of water, e.g. steam · CPC title