Articulating derotators for deformity spinal systems and methods for use thereof

Patent metadata

Field	Value
Publication number	US-10492837-B2
Application number	US-201715683555-A
Country	US
Kind code	B2
Filing date	Aug 22, 2017
Priority date	Aug 22, 2016
Publication date	Dec 3, 2019
Grant date	Dec 3, 2019

Abstract

A surgical derotator instrument comprises a shaft, a handle and an articulating coupler. The shaft comprises a first end portion having a bone anchor coupling and a second end portion opposite the first end portion. The handle comprises a body portion and a slot extending in the body portion. The articulating coupler connects the shaft and the handle. A method for coupling a plurality of derotator instruments into a series of derotator instruments comprises: attaching a plurality of derotator instruments to a plurality of adjacent bone anchor housings, each derotator instrument comprising: a shaft for connecting to a bone anchor housing, a handle having a slot, and an adjustable coupler connecting the shaft and the handle; adjusting one or more of the adjustable couplers to align at least one of the slots of the series with other slots of the series; and inserting an elongate member through the at least one slots that are aligned.

First claim

The claimed invention is:

1. A surgical derotator instrument comprising:
a shaft comprising:
a first end portion having a bone anchor coupling; and
a second end portion opposite the first end portion;

a handle comprising:
a body portion; and
a slot extending in the body portion; and

an articulating coupler connecting the shaft and the handle, the articulating connecting comprising:
a handle coupler connected to the body of the handle, the handle coupler including includes a plurality of fingers forming a plurality of troughs;
a shaft coupler connected to the shaft the shaft coupler including a shelf configured to be positioned in one of the plurality of troughs; and
a first pin coupling the handle coupler to the shaft coupler;

wherein the shaft and the handle are disposed in a plane and the articulating coupler provides for rotation of the handle relative to the shaft in the plane.

2. The surgical derotator instrument of claim 1 , wherein the handle includes a plurality of slots disposed in the plane.

3. The surgical derotator instrument of claim 2 , wherein the plurality of slots includes a first row of slots and a second row of slots, wherein centers of slots in the first row are offset from centers of slots in the second row.

4. The surgical derotator instrument of claim 1 , wherein the shaft further comprises a neck extending from the second end portion at an oblique angle in the plane, the neck configured to receive the articulating coupler.

5. The surgical derotator instrument of claim 1 , wherein the articulating coupler permits the handle to be rotated into a plurality of discrete positions in the plane.

6. The surgical derotator instrument of claim 5 , wherein the articulating coupler is spring biased to lock the articulating coupler into each of the plurality of discrete positions.

7. The surgical derotator instrument of claim 1 , wherein the articulating coupler further comprises:
an angled lock disposed between the handle coupler and the shaft coupler; and
a spring positioned around a portion of the angled lock;
wherein the first pin extends through the angled lock.

8. The surgical derotator instrument of claim 7 , wherein the angled lock comprises:
a stem having:
a first end;
a second end; and
a first aperture disposed between the first and second ends; and
first and second projections extending from one of the first and second ends of the stem;

wherein the spring is disposed around the stem, and the first pin extends through the first aperture.

9. The surgical derotator instrument of claim 8 , further comprising:
a second pin;
a first pin hole in the handle coupler;
a second pin hole in the handle coupler; and
a second aperture in the shaft coupler;
wherein the first pin extends through the first pin hole, the first aperture and the second aperture; and
wherein the second pin extends through the second pin hole between the first and second projections of the angled lock.

10. The surgical derotator instrument of claim 9 , further comprising:
a third pin;
a third pin hole in the shaft coupler; and
a fourth pin hole located between the first and second ends of the stem;
wherein the third pin extends through the third pin hole and the fourth pin hole.

11. The surgical derotator instrument of claim 8 , wherein the first and second projections comprise teeth.

12. The surgical derotator instrument of claim 1 , wherein:
the second end portion of the shaft includes a first socket for receiving the shaft coupler; and
the body portion of the handle includes a second socket for receiving the handle coupler.

13. The surgical derotator instrument of claim 1 , further comprising a locking mechanism configured to prevent the handle coupler from rotating relative to the shaft coupler in the plane.

14. The surgical derotator instrument of claim 13 , wherein the locking mechanism is configured to prevent the handle coupler from translating relative to the shaft coupler.

15. The surgical derotator instrument of claim 14 , wherein the locking mechanism comprises a collar attached to the pin configured to inhibit translation of either the handle coupler or the shaft coupler on the pin.

16. The surgical derotator instrument of claim 1 , wherein the bone anchor coupling comprises:
a socket configured to receive a housing of a bone anchor; and
a spring-loaded detent mechanism attached to the shaft adjacent the socket to releasably secure the housing of the bone anchor when the bone anchor is attached to the socket.

17. The surgical derotator instrument of claim 1 , wherein the shaft is hollow and configured to deliver a fastener to the bone anchor coupling.

18. The surgical derotator instrument of claim 17 , wherein the shaft includes:
cut-outs to allow access to an interior of the shaft; and
loops disposed adjacent the cut-outs to facilitate delivery of the fastener.

19. A surgical instrument comprising:
a lever having a first end and a second end;
a bone anchor attachment mechanism connected to the lever proximate the first end;
an articulating coupler connected to the lever proximate the second end; and
a slotted handle connected to the articulating coupler,
wherein the articulating coupler permits the handle to rotate relative to the shaft in only one plane and
wherein the articulating coupler includes a spring loaded detent mechanism to lock the handle into one of a plurality of discrete angular positions relative to the shaft.

20. The surgical instrument of claim 19 , further comprising a locking mechanism configured to selectively prevent the spring loaded detent mechanism from disengaging.

21. A surgical derotator instrument comprising:
a shaft comprising:
a first end portion having a bone anchor coupling; and
a second end portion opposite the first end portion;

a handle comprising:
a body portion; and
a slot extending in the body portion;

an articulating coupler connecting the shaft and the handle the articulating connecting comprising:
a handle coupler connected to the body of the handle;
a shaft coupler connected to the shaft; and
a first pin coupling the handle coupler to the shaft coupler;
wherein the shaft and the handle are disposed in a plane and the articulating coupler provides for rotation of the handle relative to the shaft in the plane;

a locking mechanism configured to prevent the handle coupler from rotating relative to the shaft coupler in the plane and prevent the handle coupler from translating relative to the shaft coupler, the locking mechanism comprising a collar attached to the pin configured to inhibit translation of either the handle coupler or the shaft coupler on the pin.

22. The surgical derotator instrument of claim 21 , wherein the handle includes a plurality of slots disposed in the plane.

23. The surgical derotator instrument of claim 22 , wherein the plurality of slots includes a first row of slots and a second row of slots, wherein centers of slots in the first row are offset from centers of slots in the second row.

24. The surgical derotator instrument of claim 21 , wherein the shaft further comprises a neck extending from the second end portion at an oblique angle in the plane, the neck configured to receive the articulating coupler.

25. The surgical derotator instrument of claim 21 , wherein the articulating coupler permits the handle to be rotated into a plurality of discrete positions

Assignees

• Zimmer Biomet Spine Inc

Inventors

• Farmer Heidi
• Parker Jared
• Coxon Chad

Classifications

• A61B17/8866

  for gripping or pushing bones, e.g. approximators (joint distractors A61B17/025) · CPC title

• A61B17/7077 Primary

  for moving bone anchors attached to vertebrae, thereby displacing the vertebrae · CPC title

• A61B2017/681

  Alignment, compression, or distraction mechanisms · CPC title

• A61B17/7091

  for applying, tightening or removing longitudinal element-to-bone anchor locking elements, e.g. caps, set screws, nuts or wedges · CPC title

• A61B2017/00477

  Coupling (A61B2017/0046 takes precedence) · CPC title