Automotive alternator

Patent metadata

Field	Value
Publication number	US-10491081-B2
Application number	US-201415516769-A
Country	US
Kind code	B2
Filing date	Nov 21, 2014
Priority date	Nov 21, 2014
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

In the present rectifying apparatus, a circuit board is disposed between a first rectifying element holding portion and a second rectifying element holding portion, and is configured such that only a housing linking portion, a stator winding connecting portion, and a voltage regulator connecting portion protrude from the first rectifying element holding portion and the second rectifying element holding portion when viewed from an axial direction, a plurality of first radially inner fins are formed on a radially inner side of the first rectifying element holding portion, and a plurality of second radially outer fins are formed on a radially outer side of the second rectifying element holding portion.

First claim

The invention claimed is:

1. An automotive alternator comprising:
a housing;
a rotor that is rotatably disposed inside said housing by being fixed to a shaft that is rotatably supported by means of bearings in bearing mounting portions that are formed on two axial end portions of said housing such that a central axis thereof is aligned with an axial direction of said housing;
a stator that has:
a cylindrical stator core; and
a stator winding that is mounted to said stator core,
said stator being held by said housing so as to be disposed coaxially around an outer circumference of said rotor;

a fan that is fixed to a first axial end surface of said rotor, and that is rotated together with said rotor;
a rectifying apparatus that is disposed outside a first axial end of said housing;
a protective cover that is formed so as to have a cylindrical cup shape, that is disposed on said first axial end of said housing so as to cover said rectifying apparatus, and on a floor portion of which a suction aperture for cooling air is formed in a region that corresponds to said rectifying apparatus;
an air intake aperture that is formed on a wall surface of said housing that faces said first axial end surface of said rotor; and
an air discharge aperture that is formed on a wall surface of said housing that faces a coil end at a first axial end of said stator winding,
a flow channel being configured such that said cooling air flows into said protective cover through said suction aperture due to rotation of said fan, cools said rectifying apparatus, and then flows through said air intake aperture into said housing, is deflected centrifugally by said fan, and is discharged through said air discharge aperture, wherein:
said rectifying apparatus comprises:
a first heatsink that has a circular arc belt-shaped first rectifying element holding portion that is disposed in a plane that is perpendicular to said axial direction of said housing;
a second heatsink that has a circular arc belt-shaped second rectifying element holding portion that is disposed in a plane that is perpendicular to said axial direction of said housing, said second rectifying element holding portion being spaced apart from said first rectifying element holding portion toward said housing;
a circuit board that is disposed between said first rectifying element holding portion and said second rectifying element holding portion, and that has a housing linking portion, a stator winding connecting portion, a voltage regulator connecting portion, a first rectifying element connecting portion, and a second rectifying element connecting portion;
a plurality of first rectifying elements that are each held by said first rectifying element holding portion, and that are connected to said first rectifying element connecting portion by extending a first leading electrode axially; and
a plurality of second rectifying elements that are each held by said second rectifying element holding portion, and that are connected to said second rectifying element connecting portion by extending a second leading electrode axially;

said circuit board is configured such that only said housing linking portion, said stator winding connecting portion, and said voltage regulator connecting portion protrude from said first rectifying element holding portion and said second rectifying element holding portion when viewed from an axial direction;
a plurality of first radially inner fins are formed on a radially inner side of said first rectifying element holding portion so as to form a cooling airflow channel that is parallel to said axial direction between said first radially inner fins; and
a plurality of second radially outer fins are formed on a radially outer side of said second rectifying element holding portion so as to form a cooling airflow channel that is parallel to said axial direction between said second radially outer fins,
wherein said first rectifying element holding portion and said second rectifying element holding portion have identical outlines when viewed from said axial direction.

2. The automotive alternator according to claim 1 , wherein said first rectifying element connecting portion is disposed in a loosely fitted state inside a second penetrating aperture that is formed on said second rectifying element holding portion, and said second rectifying element connecting portion is disposed in a loosely fitted state inside a first penetrating aperture that is formed on said first rectifying element holding portion.

3. The automotive alternator according to claim 1 , wherein:
a plurality of first radially outer fins are formed on a radially outer side of said first rectifying element holding portion so as to form a cooling airflow channel that is parallel to said axial direction of said housing between said first radially outer fins; and
radially outer ends of said plurality of first radially outer fins are positioned radially further inward than radially outer ends of said plurality of second radially outer fins.

4. The automotive alternator according to claim 3 , wherein a direction of protrusion of each of said plurality of first radially outer fins from said first rectifying element holding portion is identical to a direction of protrusion of each of said plurality of second radially outer fins from said second rectifying element holding portion such that said plurality of first radially outer fins and said plurality of second radially outer fins overlap with each other axially.

5. The automotive alternator according to claim 1 , wherein said circuit board is disposed so as to be spaced apart from at least one of said first rectifying element holding portion and said second rectifying element holding portion in an axial direction.

6. An automotive alternator comprising,
a housing;
a rotor that is rotatably disposed inside said housing by being fixed to a shaft that is rotatably supported by means of bearings in bearing mounting portions that are formed on two axial end portions of said housing such that a central axis thereof is aligned with an axial direction of said housing;
a stator that has:
a cylindrical stator core; and
a stator winding that is mounted to said stator core,
said stator being held by said housing so as to be disposed coaxially around an outer circumference of said rotor;

a fan that is fixed to a first axial end surface of said rotor, and that is rotated together with said rotor;
a rectifying apparatus that is disposed outside a first axial end of said housing;
a protective cover that is formed so as to have a cylindrical cup shape, that is disposed on said first axial end of said housing so as to cover said rectifying apparatus, and on a floor portion of which a suction aperture for cooling air is formed in a region that corresponds to said rectifying apparatus;
an air intake aperture that is formed on a wall surface of said housing that faces said first axial end surface of said rotor; and
an air discharge aperture that is formed on a wall surface of said housing that faces a coil end at a first axial end of said stator winding,
a flow channel being configured such that said cooling air flows into said protective cover through said suction aperture due to rotation of said fan, cools said rectifying apparatus, and then flows through said air intake aperture into said housing, is deflected centrifugally by said fan, and is discharged through said air discharge aperture, wherein:
said rectifying apparatus comprises:
a first heatsink that has a circular arc belt-shaped first rectifying element holding portion that is disposed in a plane that is perpendicular to said axial direction of said housing;
a second heatsink that has a circular arc belt-shaped second rectifying element holding portion that is disp

Assignees

• Mitsubishi Electric Corp

Inventors

• Akiyoshi Masao
• Kobayashi Yuzuru

Classifications

• H02K9/06 Primary

  with fans or impellers driven by the machine shaft · CPC title

• H02K11/05

  Rectifiers associated with casings, enclosures or brackets · CPC title

• H02K19/36

  Structural association of synchronous generators with auxiliary electric devices influencing the characteristic of the generator or controlling the generator, e.g. with impedances or switches · CPC title

• H02K11/33 Primary

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K9/22

  by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges · CPC title