Insulated busbar, insulated busbar fabrication method, and electronic apparatus
US-2017229379-A1 · Aug 10, 2017 · US
US10490990B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10490990-B2 |
| Application number | US-201716315460-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 27, 2017 |
| Priority date | Jul 7, 2016 |
| Publication date | Nov 26, 2019 |
| Grant date | Nov 26, 2019 |
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Apparatus for electrically connecting an electrical component to first and second busbars of different potential to one another during operation includes an insulation arranged between the first and second busbars and having first and second openings. The first busbar has a first busbar opening, intended as a first electrical connection, and a second busbar opening. The second busbar has a third busbar opening, intended as a second electrical connection, and a fourth busbar opening. The first opening of the insulation, the first busbar opening and the fourth busbar opening overlap, and the second opening of the insulation, the third busbar openings and the second busbar openings overlap. The insulation has a first boundary which demarcates the first insulation opening and projects into the fourth busbar opening of the second busbar, and a second boundary which demarcates the second opening and projects into the second busbar opening of the first busbar.
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What is claimed is: 1. Apparatus for electrically connecting to an electrical component, said apparatus comprising: first and second busbars having a different potential to one another during electrical operation, said first busbar having a first busbar opening to serve as a first electrical connection, and a second busbar opening, said second busbar having a third busbar opening to serve as a second electrical connection, and a fourth busbar opening; and an insulation arranged between the first and second busbars and having first and second openings, with the first opening of the insulation, the first busbar opening and the fourth busbar opening overlapping, and with the second insulation opening, the third busbar openings and the second busbar openings overlapping, said insulation having a first boundary which demarcates the first insulation opening and is configured to project into the fourth busbar opening of the second busbar, and a second boundary which demarcates the second insulation opening and is configured to project into the second busbar opening of the first busbar. 2. The apparatus of claim 1 , wherein the fourth busbar opening has a first edge on a first side of the second busbar facing away from the insulation, said first opening boundary extending at least to a height of the first edge and/or wherein the second busbar opening has a second edge on a second side of the first busbar facing away from the insulation, said second opening boundary extending at least to a height of the second edge. 3. The apparatus of claim 2 , wherein the first opening boundary extends beyond the first edge and/or wherein the second opening boundary extends beyond the second edge. 4. The apparatus of claim 1 , wherein each of the first and second boundaries of the insulation has a bead. 5. The apparatus of claim 1 , wherein the first insulation opening is sized larger than the first busbar opening, and the second insulation opening is sized larger than the third busbar opening. 6. The apparatus of claim 1 , wherein the insulation has surfaces facing toward the first and second busbars and extending completely beyond the first and second busbars, said insulation being formed as a single piece. 7. The apparatus of claim 1 , wherein the first and second busbars extend at a distance to one another to define an insulation space therebetween for electrical insulation of the first and second busbars, said insulation being configured as a separate insert element and disposed within the insulation space, and further comprising a further insulation directly connected to the insulation within the insulation space. 8. The apparatus of claim 7 , wherein the further insulation is a single-layered or multi-layered film. 9. The apparatus of claim 1 , wherein the first and second electrical connections are provided to connect the first and second busbars electrically to a capacitor as the electrical component and/or to a power semiconductor module as the electrical component. 10. The apparatus of claim 1 , wherein the first busbar opening has a funnel-shaped impression and/or wherein the third busbar opening has a funnel-shaped impression. 11. The apparatus of claim 10 , wherein the funnel-shaped impression of the first busbar opening and/or the funnel-shaped impression of the third busbar opening is/are formed in a direction of the insulation. 12. The apparatus of claim 1 , wherein the third busbar opening is arranged in a connection plane with the first busbar opening. 13. A converter, comprising: an apparatus comprising first and second busbars, said first busbar having a first busbar opening to serve as a first electrical connection, and a second busbar opening, said second busbar having a third busbar opening to serve as a second electrical connection, and a fourth busbar opening, and an insulation arranged between the first and second busbars and having first and second openings, with the first opening of the insulation, the first busbar opening and the fourth busbar opening overlapping, and with the second insulation opening, the third busbar openings and the second busbar openings overlapping, said insulation having a first boundary which demarcates the first insulation opening and is configured to project into the fourth busbar opening of the second busbar, and a second boundary which demarcates the second insulation opening and is configured to project into the second busbar opening of the first busbar; a DC circuit configured to include the first and second busbars such that during operation of the converter, a first potential is applied to the first busbar and a second potential, which is different from the first potential, is applied to the second busbar; and an electrical component electrically connectable via the first and second electrical connections to the first and second busbars. 14. The converter of claim 13 , wherein the at least one electrical component is a capacitor and/or a power semiconductor module. 15. The converter of claim 13 , wherein the fourth busbar opening has a first edge on a first side of the second busbar facing away from the insulation, said first opening boundary extending at least to a height of the first edge and/or wherein the second busbar opening has a second edge on a second side of the first busbar facing away from the insulation, said second opening boundary extending at least to a height of the second edge. 16. The converter of claim 15 , wherein the first opening boundary extends beyond the first edge and/or wherein the second opening boundary extends beyond the second edge. 17. The converter of claim 13 , wherein each of the first and second boundaries of the insulation has a bead. 18. The converter of claim 13 , wherein the first insulation opening is sized larger than the first busbar opening, and the second insulation opening is sized larger than the third busbar opening. 19. The converter of claim 13 , wherein the insulation has surfaces facing toward the first and second busbars and extending completely beyond the first and second busbars, said insulation being formed as a single piece. 20. The converter of claim 13 , wherein the first and second busbars extend at a distance to one another to define an insulation space therebetween for electrical insulation of the first and second busbars, said insulation being configured as a separate insert element and disposed within the insulation space, said apparatus further comprising a further insulation directly connected to the insulation within the insulation space. 21. The converter of claim 20 , wherein the further insulation is a single-layered or multi-layered film. 22. The converter of claim 13 , wherein the first busbar opening has a funnel-shaped impression and/or wherein the third busbar opening has a funnel-shaped impression. 23. The converter of claim 22 , wherein the funnel-shaped impression of the first busbar opening and/or the funnel-shaped impression of the third busbar opening is/are formed in a direction of the insulation. 24. The converter of claim 13 , wherein the third busbar opening is arranged in a connection plane with the first busbar opening.
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