Positive electrode active material for lithium secondary battery, method of preparing the same and lithium secondary battery including the same

Patent metadata

Field	Value
Publication number	US-10490816-B2
Application number	US-201515515447-A
Country	US
Kind code	B2
Filing date	Oct 2, 2015
Priority date	Oct 2, 2014
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

The present invention relates to a positive electrode active material for a lithium secondary battery, and a lithium secondary battery including the same, and the positive electrode active material includes lithium cobalt oxide particles. The lithium cobalt oxide particles include lithium cobalt oxide having a Li/Co molar ratio of less than 1 in the particles. Good rate property and life property may be obtained without worrying on the deterioration of initial capacity property.

First claim

The invention claimed is:

1. A positive electrode active material for a lithium secondary battery, comprising:
lithium cobalt oxide particles,
wherein the lithium cobalt oxide particles have a core-shell structure comprising a core part and a shell part,
wherein the core part comprises a first lithium cobalt oxide of the following Formula 1,
wherein the first lithium cobalt oxide is a lithium deficient lithium cobalt oxide having a Li/Co molar ratio of less than 1, and
wherein the shell part is provided on a surface of the core part and comprises a second lithium cobalt oxide of the following Formula 2:
Li 1-a CoM x O 2   [Formula 1]

Li b CoM′ y O 2   [Formula 2]

in Formula 1 and 2, M and M′ each independently comprises at least one metal element selected from the group consisting of W, Mo, Zr, Ti, Mg, Ta, Al, Fe, V, Cr, Ba, Ca, and Nb, and a, b, x, and y satisfy the following relations of 0<a≤0.05, 1≤b≤1.2, 0≤x≤0.02, and 0≤y≤0.02.

2. The positive electrode active material for a lithium secondary battery of claim 1 , wherein the first lithium cobalt oxide belongs to an Fd-3m space group and has a cubic crystal structure.

3. The positive electrode active material for a lithium secondary battery of claim 1 , wherein
the first lithium cobalt oxide belongs to an Fd-3m space group and has a cubic crystal structure, and
the second lithium cobalt oxide has a layered crystal structure.

4. The positive electrode active material for a lithium secondary battery of claim 1 , wherein the core part is a region corresponding to a distance from 0% to 99% with respect to a distance from the core part to the surface of the lithium cobalt oxide particles.

5. The positive electrode active material for a lithium secondary battery of claim 1 , wherein the core part and the shell part has a thickness ratio from 1:0.01 to 1:0.1.

6. The positive electrode active material for a lithium secondary battery of claim 1 , wherein the core part and the shell part each independently comprises lithium distributed with decreasing concentration gradient toward the center of the lithium cobalt oxide particles.

7. The positive electrode active material for a lithium secondary battery of claim 1 , wherein a lithium concentration gradient slope in the core part and a lithium concentration gradient slope in the shell part have the same or different slope values.

8. The positive electrode active material for a lithium secondary battery of claim 1 , wherein at least one of the core part and the shell part comprises one concentration value of lithium in each corresponding region.

9. The positive electrode active material for a lithium secondary battery of claim 1 , wherein lithium is distributed with a gradually decreasing concentration gradient from the surface to the center of the lithium cobalt oxide particles, and
in Formula 1 and 2, a is increasing toward the center of the lithium cobalt oxide particles within a range of 0<a≤0.05, and b is decreasing toward the center of the lithium cobalt oxide particles within a range of 1≤b≤1.2.

10. The positive electrode active material for a lithium secondary battery of claim 1 , comprising a monolith structure with the lithium cobalt oxide particles having an average particle diameter from 3 to 50 μm.

11. The positive electrode active material for a lithium secondary battery of claim 1 , having an inflection point is-within a voltage range from 4.0 V to 4.2 V when measuring a voltage profile according to charging and discharging.

12. A method of preparing the positive electrode active material for a lithium secondary battery according to claim 1 , the method comprising:
mixing a cobalt raw material and a lithium raw material in amounts satisfying a relation of 0<Li/Co molar ratio<1 to prepare a first mixture;
heating the first mixture to prepare particles of the first lithium cobalt oxide;
mixing the particles of the first lithium cobalt oxide with amounts of a cobalt raw material and a lithium raw material satisfying a relation of 1≤Li/Co molar ratio to prepare a second mixture; and
heating the second mixture at a temperature ranging from 800° C. to 1,100° C. to prepare the lithium cobalt oxide particles.

13. The method of preparing the positive electrode active material for a lithium secondary battery of claim 12 , wherein, during preparation of the first mixture, further comprising:
mixing a raw material with the cobalt raw material and the lithium raw material to prepare the first mixture, wherein the raw material comprising at least one metal element selected from the group consisting of W, Mo, Zr, Ti, Mg, Ta, Al, Fe, V, Cr, Ba, Ca, and Nb.

14. The method of preparing the positive electrode active material for a lithium secondary battery of claim 12 , wherein, during preparation of the first mixture, the cobalt raw material and the lithium raw material are mixed in amounts satisfying a relation of 0.95≤Li/Co molar ratio<1, and
wherein the first mixture is heated at a temperature ranging from 800° C. to 1,100° C.

15. The method of preparing the positive electrode active material for a lithium secondary battery of claim 12 , wherein the second mixture is heated at a temperature ranging from 1,000° C. to 1,100° C.

16. The method of preparing the positive electrode active material for a lithium secondary battery of claim 12 , wherein, during preparation of the second mixture, further comprising:
mixing a raw material with the cobalt raw material, the lithium raw material, and the particles of the first lithium oxide to prepare the second mixture, wherein the raw material including at least one metal element selected from the group consisting of W, Mo, Zr, Ti, Mg, Ta, Al, Fe, V, Cr, Ba, Ca, and Nb.

17. A positive electrode for a lithium secondary battery, the positive electrode comprising the positive electrode active material according to claim 1 .

18. A lithium secondary battery comprising the positive electrode according to claim 17 .

Assignees

• Lg Chemical Ltd

Inventors

• Kang Min Suk
• Jo Chi Ho
• Ryu Ji Hoon
• Shin Sun Sik
• Jung Wang Mo

Classifications

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• C01P2006/40

  Electric properties · CPC title

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• C01P2004/80

  Particles consisting of a mixture of two or more inorganic phases · CPC title

• H01M4/366

  as layered products · CPC title