Improved emulsion and suspension polymerization processes, and improved electrochemical performance for carbon derived from same
US-2016039970-A1 · Feb 11, 2016 · US
US10490358B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10490358-B2 |
| Application number | US-201715796699-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 27, 2017 |
| Priority date | Apr 15, 2011 |
| Publication date | Nov 26, 2019 |
| Grant date | Nov 26, 2019 |
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The present application is generally directed towards electrochemical energy storage devices. The devices comprise electrode material suspended in an appropriate electrolyte. Such devices are capable of achieving economical $/kWh (cycle) values and will enable much higher power and cycle life than currently used devices.
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The invention claimed is: 1. An electrochemical energy storage device, comprising: (a) anode and cathode electrode material consisting essentially of activated carbon having a BET specific surface area of at least 1000 m 2 /g and optionally silicon; (b) electrolyte; (c) an electrochemical cell; (d) an anode electrode material storage tank and a cathode electrode material storage tank, each in fluid connection with the electrochemical cell; and (e) first and second charge storage tanks in fluid connection with the electrochemical cell, wherein the anode and cathode electrode material is suspended in the electrolyte, and wherein the electrochemical energy storage device is configured to allow the suspended anode and cathode electrode material to flow from the anode and cathode electrode material storage tanks, respectively, through the electrochemical cell to the first and second charge storage tanks, respectively, in the presence of a voltage applied to the electrochemical cell. 2. The electrochemical energy storage device of claim 1 , wherein the anode and cathode electrode materials are each different carbon materials. 3. The electrochemical energy storage device of claim 1 , wherein the carbon has a total impurity content of less than 500 ppm of elements having atomic numbers ranging from 11 to 92 as measured by proton induced x-ray emission. 4. The electrochemical energy storage device of claim 1 , wherein the carbon comprises micropores, mesopores and a total pore volume, wherein from 40% to 90% of the total pore volume resides in micropores, from 10% to 60% of the total pore volume resides in mesopores and less than 10% of the total pore volume resides in pores greater than 20 nm. 5. The electrochemical energy storage device of claim 1 , wherein the carbon comprises particles having an average diameter ranging from 1 μm to 20 μm. 6. The electrochemical energy storage device of claim 1 , wherein the electrochemical cell comprises a positive current collector and a negative current collector. 7. The electrochemical energy storage device of claim 1 , wherein the electrochemical cell comprises an inert porous separator interposed between a positive current collector and a negative current collector. 8. The electrochemical energy storage device of claim 1 , wherein the dimensions of the electrochemical cell are sized to enable laminar flow of a first lamella containing a suspension of positively charged electrode material and electrolyte and a second lamella comprising a suspension of negatively charged electrode material and electrolyte, wherein the first and second lamellae flow in contact with one another without substantial mixing of the two lamellae. 9. The electrochemical energy storage device of claim 1 , wherein the electrochemical energy storage device comprises a plurality of electrochemical cells. 10. The electrochemical energy storage device of claim 1 , wherein the electrical energy storage device further comprises an outer structure which is electrically insulating. 11. The electrochemical energy storage device of claim 1 , wherein the electrolyte comprises a solute dissolved in an aqueous solvent. 12. The electrochemical energy storage device of claim 1 , wherein the electrolyte comprises a solute dissolved in a non-aqueous solvent. 13. The electrochemical energy storage device of claim 1 , wherein the electrolyte comprises an ionic liquid. 14. The electrochemical energy storage device of claim 1 , wherein the electrode material consists essentially of activated carbon having a BET specific surface area of at least 1000 m 2 /g and silicon. 15. The electrochemical energy storage device of claim 1 , wherein the electrolyte comprises a viscosity of 100 cp or less. 16. The electrochemical energy storage device of claim 1 , wherein the electrolyte comprises a solvent having thixotropic properties. 17. The electrochemical energy storage device of claim 1 , wherein the activated carbon has a BET specific surface area of at least 1500 m 2 /g. 18. The electrochemical energy storage device of claim 14 , wherein the electrode material comprises particles, the particles comprising carbon and silicon within the same particle.
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