Image forming apparatus and image forming method

Patent metadata

Field	Value
Publication number	US-10488774-B2
Application number	US-201916290358-A
Country	US
Kind code	B2
Filing date	Mar 1, 2019
Priority date	Mar 2, 2018
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

An image forming apparatus including a developing device and a fixing device is provided. The fixing device includes a fixing rotator having a fixing surface, an opposing rotator opposing the fixing rotator to form a nip portion therebetween, and a fixing surface reformer having an abutting layer to abut the fixing surface. The abutting layer contains abrasive grains having an average grain size of 2.0-6.5 μm on a surface which abuts the fixing surface. The toner comprises a crystalline polyester resin and exhibits G′ (storage elastic modulus) of 1.0×10 7 Pa or lower at 70° C. in a temperature rising in a viscoelasticity measurement, G′ of 1.0×10 7 Pa or higher at 70° C. in a temperature falling in the viscoelasticity measurement, and an endothermic peak indicating an amount of heat absorption of from 2.0 to 8.0 J/g, derived from the crystalline polyester resin, in a first temperature rising in DSC.

First claim

The invention claimed is:

1. An image forming apparatus comprising:
a developing device containing a toner, configured to form a visible image with the toner; and
a fixing device configured to fix the visible image on a recording medium, the fixing device including:
a fixing rotator having a fixing surface;
an opposing rotator disposed opposing the fixing rotator to form a nip portion therebetween; and
a fixing surface reformer having an abutting layer to abut the fixing surface, the abutting layer containing abrasive grains having an average grain size of from 2.0 to 6.5 μm on a surface thereof which abuts the fixing surface,

wherein the toner comprises a crystalline polyester resin,
wherein the toner exhibits a storage elastic modulus G′ of 1.0×10 7 Pa or lower at 70° C. in a temperature rising in a viscoelasticity measurement,
wherein the toner exhibits a storage elastic modulus G′ of 1.0×10 7 Pa or higher at 70° C. in a temperature falling in the viscoelasticity measurement,
wherein the toner exhibits an endothermic peak indicating an amount of heat absorption of from 2.0 to 8.0 J/g, derived from the crystalline polyester resin, in a first temperature rising in a differential scanning calorimetry (DSC).

2. The image forming apparatus of claim 1 , wherein the amount of heat absorption is from 3.0 to 5.0 J/g.

3. The image forming apparatus of claim 1 ,
wherein the toner exhibits a glass transition temperature (Tg1st) of from 45° C. to 65° C. in the first temperature rising in the differential scanning calorimetry,
wherein the toner further comprises:
a polyester resin component A insoluble in tetrahydrofuran, exhibiting a glass transition temperature (Tg1st) of from −45° C. to 10° C. in the first temperature rising in the differential scanning calorimetry; and
a polyester resin component C soluble in tetrahydrofuran, exhibiting a glass transition temperature (Tg2nd) of from 30° C. to 55° C. in a second temperature rising in the differential scanning calorimetry.

4. The image forming apparatus of claim 3 , wherein the polyester resin component A comprises a trivalent or tetravalent aliphatic polyol containing 3 to 10 carbon atoms.

5. The image forming apparatus of claim 3 , wherein the polyester resin component A comprises a diol having a main chain containing carbon atoms in an odd number of from 3 to 9 and a side chain containing an alkyl group.

6. The image forming apparatus of claim 3 , wherein the polyester resin component A has at least one of urethane bond and urea bond.

7. The image forming apparatus of claim 3 , wherein the polyester resin component C comprises a trivalent or tetravalent aliphatic polyol containing 3 to 10 carbon atoms.

8. The image forming apparatus of claim 1 , further comprising:
an electrostatic latent image bearer;
an electrostatic latent image forming device configured to form an electrostatic latent image on the electrostatic latent image bearer; and
a transfer device configured to transfer the visible image onto the recording medium,
wherein the developing device is configured to develop the electrostatic latent image with the toner to form the visible image.

9. An image forming method comprising:
forming a visible image with a toner; and
fixing the visible image on a recording medium with a fixing device including:
a fixing rotator having a fixing surface;
an opposing rotator disposed opposing the fixing rotator to form a nip portion therebetween; and
a fixing surface reformer having an abutting layer to abut the fixing surface, the abutting layer containing abrasive grains having an average grain size of from 2.0 to 6.5 μm on a surface thereof which abuts the fixing surface,

wherein the toner comprises a crystalline polyester resin,
wherein the toner exhibits a storage elastic modulus G′ of 1.0×10 7 Pa or less at 70° C. in a temperature rising in a viscoelasticity measurement,
wherein the toner exhibits a storage elastic modulus G′ of 1.0×10 7 Pa or higher at 70° C. in a temperature falling in the viscoelasticity measurement,
wherein the toner exhibits an endothermic peak indicating an amount of heat absorption of from 2.0 to 8.0 J/g, derived from the crystalline polyester resin, in a first temperature rising in a differential scanning calorimetry (DSC).

10. The image forming method of claim 9 , further comprising:
transferring the visible image onto the recording medium.

Assignees

• Inoue Daisuke
• Honda Takahiro
• Okamoto Masami
• Kashiwagi Kenta
• Hemmi Kaori
• Hara Yoshihisa
• Ricoh Co Ltd

Inventors

• Inoue Daisuke
• Honda Takahiro
• Okamoto Masami
• Kashiwagi Kenta
• Hemmi Kaori
• Hara Yoshihisa

Classifications

• G03G15/2025

  with special means for lubricating and/or cleaning the fixing unit, e.g. applying offset preventing fluid · CPC title

• G03G9/08764

  Polyureas; Polyurethanes · CPC title

• G03G9/08755 Primary

  Polyesters · CPC title

• G03G9/08797

  characterised by their physical properties, e.g. viscosity, solubility, melting temperature, softening temperature, glass transition temperature · CPC title

• G03G9/08795

  characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants · CPC title