Wind turbine blade comprising metal fibres and a transition region

Patent metadata

Field	Value
Publication number	US-10487662-B2
Application number	US-201214111039-A
Country	US
Kind code	B2
Filing date	Apr 11, 2012
Priority date	Apr 11, 2011
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

A wind turbine blade 2 for a rotor has a longitudinal direction extending from a root region 26 to a blade region. The wind turbine blade 2 is formed of a fibre-reinforced polymer material comprising a polymer matrix and a first and a second reinforcement fibre material being embedded in the polymer matrix. The wind turbine blade further comprises a first region being reinforced predominantly with the first reinforcement fibre material, a second region being reinforced predominantly with the second reinforcement fibre material, and a transition region between the first and the second region. The first region extends in the root region 26 and the first reinforcement fibre material is a metal.

First claim

The invention claimed is:

1. A wind turbine blade ( 2 ) for a rotor having a substantially horizontal rotor shaft, the rotor comprising a hub ( 23 ) from which the wind turbine blade ( 2 ) extends substantially in a radial direction when mounted to the hub ( 23 ), the wind turbine blade ( 2 ) having a longitudinal direction extending from a root region ( 26 ) to a blade region, the root ( 26 ) and the blade region, respectively, being closest to and furthest away from the hub ( 23 ) when the wind turbine blade ( 2 ) is mounted to the hub, the root region ( 26 ) having a substantially circular profile, the wind turbine blade ( 2 ) being formed of a fibre-reinforced polymer material comprising a polymer matrix and a first and a second reinforcement fibre material being embedded in the polymer matrix, the wind turbine blade further comprising a first region, a second region and a transition region between the first and the second region, the first region, the second region and the transition region extending in the longitudinal direction, the first region being predominantly reinforced with the first reinforcement fibre material, the second region being predominantly reinforced with the second reinforcement fibre material, the first and the second reinforcement fibre material being different from each other having different E-modulus and material properties, the transition region having a gradually changing distribution of the first and the second reinforcement fibre material in the longitudinal direction, characterised in that the first region extends in the root region ( 26 ) and in that the first reinforcement fibre material is a metal,
wherein the first region extends fully in the root region ( 26 ).

2. The wind turbine blade ( 2 ) according to claim 1 , wherein the transition region extends in the root region ( 26 ).

3. The wind turbine blade ( 2 ) according to claim 1 , wherein the transition region extends fully in the root region ( 26 ).

4. The wind turbine blade ( 2 ) according to claim 1 , wherein the second region extends in the root region ( 26 ).

5. The wind turbine blade ( 2 ) according to claim 1 , wherein the first reinforcement fibre material is steel.

6. The wind turbine blade ( 2 ) according to claim 1 , wherein the second reinforcement fibre material is carbon.

7. The wind turbine blade ( 2 ) according to claim 1 , wherein the second reinforcement fibre material is glass.

8. The wind turbine blade ( 2 ) according to claim 1 , wherein the fibres of the first reinforcement fibre material extend predominantly in the longitudinal direction.

9. The wind turbine blade ( 2 ) according to claim 1 , wherein the transition region extends at least half a meter in the longitudinal direction.

10. The wind turbine blade ( 2 ) according to claim 1 , wherein the polymer matrix is a resin.

11. The wind turbine blade ( 2 ) according to claim 1 , wherein the fibre-reinforced polymer material further comprises a third reinforcement fibre material.

12. The wind turbine blade ( 2 ) according to claim 11 , wherein the third reinforcement fibre material is contained in the transition region, and the amount of the third reinforcement fibre material in the transition region changes gradually from the first to the second region.

13. The wind turbine blade ( 2 ) according to claim 1 , wherein the wind turbine blade ( 2 ) has a length of at least 40 meters.

14. The wind turbine blade ( 2 ) according to claim 1 , wherein the material properties comprise stiffness and elongation at breakage.

15. The wind turbine blade ( 2 ) according to claim 10 , wherein the resin comprises polyester, epoxy, or vinyl ester.

Assignees

• Dahl Martin
• Mortensen Bjarne Krab
• Hornblow Benjamin
• Lm Wp Patent Holding As

Inventors

• Dahl Martin
• Mortensen Bjarne Krab
• Hornblow Benjamin

Classifications

• F05B2280/6003

  Composites; e.g. fibre-reinforced · CPC title

• F03D1/0675

  of the blades · CPC title

• F05B2280/702

  Reinforcements · CPC title

• F05B2280/5001

  Elasticity · CPC title

• F01D5/12

  Blades ({specially adapted for radial flow machines or engines F01D5/04}; blade roots F01D5/30; rotors with blades adjustable in operation F01D7/00; stator blades F01D9/02) · CPC title