Method for coating motor pistons

Patent metadata

Field	Value
Publication number	US-10487394-B2
Application number	US-201615553198-A
Country	US
Kind code	B2
Filing date	Feb 17, 2016
Priority date	Feb 24, 2015
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

A method for improving the performance and/or service life of pistons, wherein at least one PVD coating source includes a target. The coating source is arranged on a wall of the coating chamber and is periodically operated. The target surface to be evaporated is positioned parallel to the vertical axis and the surface sections to be coated are positioned in front of the target surface in the coating region using a holding device. The substrate receiving area is rotated periodically about the rotational axis of the substrate receiving area by a rotary system which is a coupling system, or is arranged on the coupling system, or is a part of the coupling system. The rotational axis and the vertical axis form an angle which is larger than 10° and smaller than 180° such that the coating material reaches each part of the individual surface sections at least once.

First claim

The invention claimed is:

1. Method for increasing the power and/or service life of pistons, wherein the method comprises the steps of:
a. securing at least one piston ( 140 ) having an undercut formed in an upper surface of the at least one piston ( 140 ) to be coated ( 145 B) in a substrate receptacle ( 130 ) which is arranged on a substrate holding device by means of a coupling system ( 126 ),
b. placing the substrate holding device with the piston to be coated into a coating area of the coating chamber,
c. coating the undercut to be coated ( 145 B), wherein,
d. during coating, at least one PVD coating source arranged on a wall of the coating chamber with target ( 101 ) is operated at least periodically, a target surface ( 103 ) of the target ( 101 ) to be evaporated is arranged at least for the most part parallel to the vertical axis, and the undercut to be coated ( 145 B) is held with the aid of the holding device at least from time to time to align with coating material ( 102 ) exiting the target surface ( 103 ) in a direction perpendicular to the target surface ( 103 ) in the coating area ( 103 ), wherein
e. by means of a rotation system which is simultaneously designed as a coupling system ( 126 ) or is executed as a part of the coupling system ( 126 ), the substrate receptacle ( 130 ) is made to rotate at least periodically in its own axis of rotation (G), and the axis of rotation (G) has an angle a greater than 10° and less than 180° with respect to the vertical axis, so that the undercut ( 145 B) is reached at least once by the coating material ( 102 ).

2. Method according to claim 1 , characterized in that the piston ( 140 ) is a piston for internal combustion engines.

3. Method according to claim 1 , characterized in that the substrate receptacle ( 130 ) is designed such that it masks the surfaces of the piston ( 140 ) which are not to be coated and thereby prevents their coating.

4. Method according to claim 1 , characterized in that the substrate receptacle is designed in the shape of a cup.

5. Method according to claim 1 , characterized in that the substrate holding device comprises a plurality of receptacles ( 130 ) with pistons ( 140 ) to be coated, wherein each individual piston being rotated around three axes, and the third rotational axis each having its own axis of rotation (G) of each substrate receptacle ( 130 ).

6. Method according to claim 5 , characterized in that the holding device also comprises the following elements:
a carousel ( 100 ) rotatable in its own vertical axis,
at least one tree arranged on the carousel ( 100 ) radially and rotatably in a vertical axis with main bodies ( 125 ) arranged height-wise, and on which at least one substrate receptacle ( 130 ) is arranged,
and wherein the rotation of the carrousel corresponds to the first rotation (1.R), the rotation of the trees with the main bodies ( 125 ) corresponds to the second rotation (2.R), and the rotation of each substrate receptacle ( 130 ) in their own rotational axis (G) corresponds to the third rotation (3.R).

7. Method according to claim 6 , characterized in that the substrate receptacle ( 130 ) is connected to the main body ( 125 ) by a bayonet support.

8. Method according to claim 6 , comprising a plurality of trees ( 110 ) arranged on the carousel ( 100 ) radially and rotatably in their own vertical axis with main bodies ( 125 ) arranged height-wise.

9. Method according to claim 6 , comprising a plurality of substrate receptacles ( 130 ).

10. Method according to claim 5 , characterized in that the third rotation (3.R) is respectively carried out via a toothed ring, which is part of the coupling system ( 126 ).

11. Method according to claim 1 , characterized in that the angle a is selected to be greater than 90° for the purpose of avoiding layer defects by particle deposition during or after coating.

12. Method according to claim 1 , characterized in that the piston ( 140 ) in the substrate receptacle ( 130 ) is prevented from falling out by a securing device.

13. Method according to claim 12 , characterized in that at least one bracket or a bayonet holder or a magnet is used as a securing device.

Assignees

• Oerlikon Surface Solutions Ag Pfaffikon
• Oerlikon Surface Solutions Ag Pfaeffikon

Inventors

• Widrig Beno
• Stellmacher Arvid
• Roppel Ruedi
• Ramm Juergen

Classifications

• C23C14/505 Primary

  for rotation of the substrates · CPC title

• C23C14/564

  Means for minimising impurities in the coating chamber such as dust, moisture, residual gases · CPC title

• C23C14/046 Primary

  Coating cavities or hollow spaces, e.g. interior of tubes; Infiltration of porous substrates · CPC title