Cement compositions having fast setting times and high compressive strengths

Patent metadata

Field	Value
Publication number	US-10487256-B2
Application number	US-201415526953-A
Country	US
Kind code	B2
Filing date	Dec 15, 2014
Priority date	Dec 15, 2014
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

A method of treating a subterranean formation comprising: introducing a first cement composition into the subterranean formation, wherein the first cement composition comprises: (A) a first aluminate cement; and (B) a base fluid; simultaneously introducing a second cement composition into the subterranean formation, wherein the second cement composition comprises: (A) a second cement consisting of cement or a pozzolan; and (B) a base fluid, wherein at least a portion of the first and second cement compositions mix together after introduction into the subterranean formation to form a mixed cement composition, and wherein at least some of the first and second cement compositions or at least some of the mixed cement composition enters into a highly-permeable area located within the subterranean formation; and allowing the mixed cement composition to set. The base fluid can be an aqueous liquid or a hydrocarbon liquid.

First claim

What is claimed is:

1. A method of treating a subterranean formation comprising:
introducing a first cement composition into the subterranean formation, wherein the first cement composition comprises:
(A) a first aluminate cement; and
(B) a base fluid;
Simultaneously introducing a second cement composition into the subterranean formation, wherein the first cement composition and the second cement composition are separate from one another during introduction: wherein the second cement composition comprises:
(A) a second cement comprising a cement selected from the group consisting of Class A cement, Class C cement, Class G cement, Class H cement, Portland cement, Gypsum cement, Joppa cement, Dyckerhoff cement, slag cement, and any combination thereof, and
(B) a base fluid,
wherein at least a portion of the first and second cement compositions mix together after introduction into the subterranean formation to form a mixed cement composition, and
wherein at least some of the first and second cement compositions or at least some of the mixed cement composition enters into a highly-permeable area located within the subterranean formation; and
allowing the mixed cement composition to set.

2. The method according to claim 1 , wherein the base fluid for the first cement composition and the second cement composition is selected from an aqueous liquid or a hydrocarbon liquid.

3. The method according to claim 2 , wherein the aqueous liquid comprises water, and wherein the water is selected from the group consisting of freshwater, brackish water, seawater, and saltwater, in any combination thereof in any proportion.

4. The method according to claim 2 , wherein the hydrocarbon liquid is selected from the group consisting of: a fractional distillate of crude oil; a fatty derivative of an acid, an ester, an ether, an alcohol, an amine, an amide, or an imide; a saturated hydrocarbon; an unsaturated hydrocarbon; a branched hydrocarbon; a cyclic hydrocarbon; and any combination thereof.

5. The method according to claim 1 , wherein the aluminate cement is a calcium-aluminate cement.

6. The method according to claim 1 , wherein the first and second cement compositions are mixed separately using mixing equipment prior to introduction into the subterranean formation.

7. The method according to claim 1 , wherein the first and second cement compositions are introduced into the subterranean formation via different conduits whereby the cement compositions do not come in contact with one another during introduction.

8. The method according to claim 7 , wherein the first cement composition is introduced into a casing of a wellbore penetrating the subterranean formation while the second cement composition is simultaneously introduced into an annulus formed between the outside of the casing and a wall of the wellbore or the first cement composition is introduced into the annulus while the second cement composition is introduced into the casing.

9. The method according to claim 1 , wherein the first and second cement compositions or the mixed cement composition is introduced into one or more highly-permeable areas within the subterranean formation.

10. The method according to claim 9 , wherein the portion of the first cement composition and second cement composition mix together prior to, during, or after flowing into the one or more highly-permeable areas.

11. The method according to claim 9 , wherein the mixed cement composition sets within the highly-permeable areas.

12. The method according to claim 1 , wherein the mixed cement composition has a thickening time of less than 30 minutes at a temperature of 80° F.

13. The method according to claim 1 , wherein the mixed cement composition has a compressive strength greater than 2,000 psi at a time of 24 hours, a temperature of 71° F., and a pressure of 1 atmosphere.

14. The method according to claim 1 , wherein the steps of introducing comprise using one or more pumps to pump the cement compositions into the subterranean formation.

15. A method of treating a subterranean formation with an oil-based cement composition comprising:
introducing the oil-based cement composition into the subterranean formation, wherein the oil-based cement composition comprises:
(A) a base fluid, wherein the base fluid comprises a hydrocarbon liquid;
(B) a first aluminate cement; and
(C) a second cement comprising a cement selected from the group consisting of Class A cement, Class C cement, Class G cement, Class H cement, Portland cement, Gypsum cement, Joppa cement, Dyckerhoff cement, slag cement, and any combinations thereof,
wherein at least a portion of the oil-based cement composition mixes with an aqueous liquid after introduction into the subterranean formation to form a mixed cement composition, wherein the oil-based cement composition is separate from the aqueous liquid during the introducing; and
wherein at least some of the oil-based cement composition and the aqueous liquid or at least some of the mixed cement composition enters into a highly-permeable area located within the subterranean formation; and
allowing the mixed cement composition to set.

16. The method according to claim 15 , wherein the hydrocarbon liquid is selected from the group consisting of: a fractional distillate of crude oil; a fatty derivative of an acid, an ester, an ether, an alcohol, an amine, an amide, or an imide; a saturated hydrocarbon; an unsaturated hydrocarbon; a branched hydrocarbon; a cyclic hydrocarbon; and any combination thereof.

17. The method according to claim 15 , further comprising mixing the oil-based cement composition using mixing equipment, wherein the oil-based cement composition is mixed without any water.

18. The method according to claim 15 , wherein the aqueous liquid for mixing with the oil-based cement composition is already be located within the subterranean formation or is pumped into the subterranean formation.

19. The method according to claim 15 , wherein the oil-based cement composition and the aqueous liquid or the mixed cement composition is introduced into one or more highly-permeable areas within the subterranean formation.

20. The method according to claim 19 , wherein the mixed cement composition sets within the highly-permeable areas.

21. The method according to claim 15 , wherein the mixed cement composition has a compressive strength greater than 2,000 psi at a time of 24 hours, a temperature of 71° F., and a pressure of 1 atmosphere.

Assignees

• Halliburton Energy Services Inc

Inventors

• Agapiou Kyriacos
• Pisklak Thomas J

Classifications

• C04B28/06 Primary

  Aluminous cements (monolithic refractories or refractory mortars C04B35/66) · CPC title

• C09K8/467 Primary

  containing additives for specific purposes · CPC title

• C04B28/08

  Slag cements · CPC title

• C04B2103/0028

  according to API · CPC title

• C09K8/46

  containing inorganic binders, e.g. Portland cement · CPC title