Compact side-by-side motor gearbox unit

Patent metadata

Field	Value
Publication number	US-10486512-B2
Application number	US-201715690069-A
Country	US
Kind code	B2
Filing date	Aug 29, 2017
Priority date	Aug 29, 2017
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

A compact side-by-side motor gearbox unit is provided. The motor gearbox unit includes two independent electric motors and gearboxes with motor drive shafts and gearbox power output shafts mounted in opposite directions, the motors are held in a shared housing. The drive shafts of each electric motor in the motor gearbox unit are offset from one another and not colinear with one another. The power output shafts of the gearboxes are aligned along a common power output axis providing a half-shaft connection to a drive wheel on one side of the motor gearbox unit and a different half-shaft connection to another drive wheel on the other side of the motor gearbox unit.

First claim

What is claimed is:

1. A motor gearbox unit, comprising:
a motor housing comprising a base that mounts to a frame of a vehicle and two motor receptacles formed in the motor housing and arranged side-by-side axially offset from one another;
a first electric motor attached to the motor housing, the first electric motor including a first motor body and a first drive shaft extending from a portion of the first motor body, wherein the first motor body is disposed in a first motor receptacle of the two motor receptacles, wherein the first motor body includes a front face disposed at an end of the first motor body and a rear face disposed at an opposite end of the first motor body, and wherein the first drive shaft lies in a first plane that is substantially parallel to and offset a first distance from the base;
a second electric motor attached to the motor housing, the second electric motor including a second motor body and a second drive shaft extending from a portion of the second motor body, wherein the second motor body is disposed in a second motor receptacle of the two motor receptacles, wherein the second motor body includes a front face disposed at an end of the second motor body and a rear face disposed at an opposite end of the second motor body, wherein the second drive shaft lies in the first plane, wherein the first electric motor is arranged adjacent to the second electric motor, the first electric motor oriented such that the first drive shaft is disposed facing a first direction and the second electric motor oriented such that the second drive shaft is disposed facing a second direction opposite the first direction, wherein the first drive shaft is not coaxial with the second drive shaft, and wherein the front face of the first motor body is substantially coplanar with the rear face of the second motor body and the front face of the second motor body is substantially coplanar with the rear face of the first motor body;
a first gearbox mechanically interconnected to the first drive shaft; and
a second gearbox mechanically interconnected to the second drive shaft, wherein a power output axis of the first gearbox is colinear with a power output axis of the second gearbox, wherein the power output axis of the first gearbox and the power output axis of the second gearbox lie in a second plane that is substantially parallel to and offset a second distance from the base, and wherein the second distance is greater than the first distance.

2. The motor gearbox unit of claim 1 , wherein the motor housing comprises a first side and a second side opposite the first side, wherein each of the two motor receptacles pass through the motor housing from the first side to the second side of the motor housing, wherein the front face of the first motor body is substantially coplanar with the first side of the motor housing, and wherein the front face of the second motor body is substantially coplanar with the second side of the motor housing.

3. The motor gearbox unit of claim 2 , wherein the first gearbox is disposed on the first side of the motor housing and the second gearbox is disposed on the second side of the motor housing, and wherein the first gearbox and the second gearbox are spaced apart from one another by a distance substantially equal to a length of a single electric motor.

4. The motor gearbox unit of claim 3 , wherein the first drive shaft includes a first drive gear attached thereto, and wherein the second drive shaft includes a second drive gear attached thereto.

5. The motor gearbox unit of claim 4 , wherein the first gearbox includes a first power output shaft, the second gearbox includes a different second power output shaft, and the first and second power output shafts are colinear with one another and the power output axes of the first and second gearboxes.

6. The motor gearbox unit of claim 4 , further comprising:
a first gearbox housing configured to cover at least a portion of the first gearbox, the first gearbox housing attached to the motor housing at the first side of the motor housing; and
a second gearbox housing configured to cover at least a portion of the second gearbox, the second gearbox housing attached to the motor housing at the second side of the motor housing.

7. The motor gearbox unit of claim 4 , wherein the first gearbox and the second gearbox each include a planetary gear system mechanically coupled with the first drive shaft and the second drive shaft, respectively.

8. The motor gearbox unit of claim 4 , wherein the first electric motor and the second electric motor are the same size and shape, and wherein the first gearbox and the second gearbox are the same shape and size.

9. The motor gearbox unit of claim 4 , further comprising:
an inverter electrically interconnected with the first and second electric motor.

10. The motor gearbox unit of claim 9 , wherein the motor housing includes an inverter receptacle disposed between the first side of the motor housing and the second side of the motor housing, the inverter receptacle configured to receive the inverter in a space between the first and second sides of the motor housing and position the inverter at a location offset a third distance from a shared plane running through a center of each electric motor and each drive shaft and offset a lesser fourth distance from the power output axes of the first and second gearboxes.

11. A motor gearbox unit, comprising:
a housing having a first side and a second side opposite the first side, the first side and second side separated by a base that mounts to a frame of a vehicle, wherein the housing includes a first volume and a second volume formed therein and arranged side-by-side axially offset from one another, wherein the first volume and the second volume are separated by a wall extending between the first and second sides of the housing;
a first motor at least partially disposed in the first volume of the housing, the first motor having a drive shaft at least partially extending from the first side of the housing, the first motor having a front face disposed at an end of the first motor and a rear face disposed at an opposite end of the first motor, wherein the drive shaft of the first motor lies in a first plane that is substantially parallel to and offset a first distance from the base;
a second motor at least partially disposed in the first volume of the housing, the second motor having a drive shaft at least partially extending from the second side of the housing, the second motor having a front face disposed at an end of the second motor and a rear face disposed at an opposite end of the second motor, wherein the drive shaft of the second motor lies in a first plane that is substantially parallel to and offset a first distance from the base;
a first gearbox mechanically coupled to the drive shaft of the first motor on the first side of the housing; and
a second gearbox mechanically coupled to the drive shaft of the second motor on the second side of the housing, wherein the first gearbox and the second gearbox are spaced apart from one another by a distance substantially equal to a length of a single electric motor, wherein the first gearbox and the second gearbox share a common power output coupling axis that is offset from and not colinear with the drive shaft of the first motor nor the drive shaft of the second motor, and wherein the front face of the first motor is substantially coplanar with the rear face of the second motor and the front face of the second motor is substantially coplanar with the rear face of the first motor, wherein the common power output coupling axis lies in a second plane that is substantially parallel to and offset a second distance from t

Assignees

• Nio Usa Inc

Inventors

• Bassis Dimitri

Classifications

• B60K2007/0092

  the motor axle being coaxial to the wheel axle · CPC title

• B60K17/354

  having separate mechanical assemblies for transmitting drive to the front or to the rear wheels or set of wheels · CPC title

• B60K1/02 Primary

  comprising more than one electric motor · CPC title

• B60L2260/28

  Four wheel or all wheel drive · CPC title

• B60Y2400/61

  Arrangements of controllers for electric machines, e.g. inverters · CPC title