Axle unit

Patent metadata

Field	Value
Publication number	US-10486482-B2
Application number	US-201515510097-A
Country	US
Kind code	B2
Filing date	Sep 7, 2015
Priority date	Sep 12, 2014
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

The invention relates to an axle unit comprising an axle tube and a link element, wherein the axle tube substantially extends along a tube axis, wherein the link element has a joining portion with a first welding portion and a second welding portion, wherein the link element is arranged with its joining portion adjacent to the axle tube and substantially transversely with respect to the tube axis, wherein, in the first welding portion and in the second welding portion, a welded joint can be produced between the link element and the axle tube.

First claim

The invention claimed is:

1. An axle unit, comprising:
an axle tube substantially extending along a tube axis;
a link element having a joining portion with a first welding portion and a second welding portion spatially separated from the first welding portion, wherein the link element is arranged with the joining portion adjacent to the axle tube and substantially transversely with respect to the tube axis; and
a welded joint between the link element and the axle tube in the first welding portion and in the second welding portion;
wherein the second welding portion includes a recess on the link unit, and wherein the second welding portion has an encircling edge that receives a weld seam;
wherein the first welding portion has two side seams extending at least in regions transversely with respect to a link axis, and wherein the first welding portion has at least one transverse seam extending substantially parallel to the link axis; and
wherein the side seams each have a side seam length, and wherein a ratio of the side seam length to a circumference of the axle tube in a region of the joining portion is from 0.2 to 0.7.

2. The axle unit as claimed in claim 1 , wherein the link element has an arm portion and a supporting portion, wherein the arm portion and the supporting portion are adjacent to the joining portion on substantially opposite sides of the joining portion.

3. The axle unit as claimed in claim 2 , wherein the arm portion and supporting portion are separate components, and wherein the arm portion is integral with the joining portion.

4. The axle unit from claim 1 , wherein the ratio of the side seam length to the circumference of the axle tube is from 0.25 to 0.6.

5. The axle unit from claim 4 , wherein the ratio of the side seam length to the circumference of the axle tube is from 0.45 to 0.5.

6. The axle unit as claimed in claim 1 , wherein the link element comprises an integral cast part.

7. The axle unit as claimed in claim 1 , wherein the connection between axle tube and link element is first produced in the first welding portion and subsequently produced in the second welding portion.

8. An axle unit, comprising:
an axle tube substantially extending along a tube axis;
a link element having a joining portion with a first welding portion and a second welding portion spatially separated from the first welding portion, wherein the link element is arranged with the joining portion adjacent to the axle tube and substantially transversely with respect to the tube axis; and
a welded joint between the link element and the axle tube in the first welding portion and in the second welding portion;
wherein the second welding portion includes a recess on the link unit, and wherein the second welding portion has an encircling edge that receives a weld seam;
wherein the first welding portion has two side seams extending at least in regions transversely with respect to a link axis, and wherein the first welding portion has at least one transverse seam extending substantially parallel to the link axis; and

wherein at least one of the side seams and the first welding portion extend over an arc angle with respect to the link axis, and wherein the arc angle is from 120° to 195°.

9. The axle unit of claim 8 , wherein the arc angle is from 140° to 185°.

10. The axle unit of claim 9 , wherein the arc angle is from 170° to 180°.

11. The axle unit as claimed in claim 8 , wherein the arc angle does not exceed 180°.

12. An axle unit, comprising:
an axle tube substantially extending along a tube axis;
a link element having a joining portion with a first welding portion and a second welding portion spatially separated from the first welding portion, wherein the link element is arranged with the joining portion adjacent to the axle tube and substantially transversely with respect to the tube axis; and
a welded joint between the link element and the axle tube in the first welding portion and in the second welding portion;
wherein the second welding portion includes a recess on the link unit, and wherein the second welding portion has an encircling edge that receives a weld seam;
wherein the first welding portion has two side seams extending at least in regions transversely with respect to a link axis, and wherein the first welding portion has at least one transverse seam extending substantially parallel to the link axis; and wherein the side seams and the transverse seam merge into one another in rounded weld seam portions.

13. An axle unit, comprising:
an axle tube substantially extending along a tube axis;
a link element having a joining portion with a first welding portion and a second welding portion spatially separated from the first welding portion, wherein the link element is arranged with the joining portion adjacent to the axle tube and substantially transversely with respect to the tube axis; and
a welded joint between the link element and the axle tube in the first welding portion and in the second welding portion;
wherein the second welding portion includes a recess on the link unit, and wherein the second welding portion has an encircling edge that receives a weld seam;
wherein the first welding portion has two side seams extending at least in regions transversely with respect to a link axis, and wherein the first welding portion has at least one transverse seam extending substantially parallel to the link axis; and
wherein the sum of the side seam lengths of the side seam and of the transverse seams results in a joining length of the first welding portion, wherein a ratio of the joining length to a circumference of the axle tube in a region of the joining portion is from 1 to 2.5.

14. The axle unit of claim 13 , wherein the ratio of the joining length to the circumference of the axle tube is from 1.25 to 2.

15. The axle unit of claim 14 , wherein the ratio of the joining length to the circumference of the axle tube is approximately 1.5.

16. An axle unit, comprising:
an axle tube substantially extending along a tube axis;
a link element having a joining portion with a first welding portion and a second welding portion spatially separated from the first welding portion, wherein the link element is arranged with the joining portion adjacent to the axle tube and substantially transversely with respect to the tube axis; and
a welded joint between the link element and the axle tube in the first welding portion and in the second welding portion;
wherein the second welding portion includes a recess on the link unit, and wherein the second welding portion has an encircling edge that receives a weld seam; and
wherein the encircling edge has an edge length, and wherein a ratio of the edge length to a circumference of the axle tube in a region of the joining portion is from 0.4 to 1.3.

17. The axle unit of claim 16 , wherein the ratio of the edge length to the circumference of the axle tube is from 0.06 to 1.

18. The axle unit of claim 17 , wherein the ratio of the edge length to the circumference of the axle tube is from 0.85 to 0.95.

19. An axle unit, comprising:
an axle tube substantially extending along a tube axis;
a link element having a joining portion with a first welding portion and a second welding portion spatially separated from the first welding portion, wherein the link element is arranged with the joining portion adjacent to the axle tube and substantially transversely with respect to the tube axis; and
a welded joint between the link element and the axle tube in the first welding portion and in th

Assignees

• Saf Holland Gmbh

Inventors

• Jansen Roger
• Galazin Gregory

Classifications

• B60G2300/026

  Heavy duty trucks · CPC title

• B60G2206/8201

  by welding · CPC title

• B60G2206/16

  the arm having a U profile and/or made of a plate · CPC title

• B60G2206/11

  the arm being a radius or track or torque or steering rod or stabiliser end link · CPC title

• B60G2206/014

  with reinforcing nerves or branches · CPC title